Service difficulty report · Buttstrap · Airbus A320232

Difficulty date
May 11, 2025
Submitted
May 13, 2025
Operation
Air carrier
Aircraft
N775JB
Make and model
Airbus A320232
Aircraft serial
03800
Aircraft time
60,530 hours, 21,448 cycles
Part
Buttstrap
Condition
Corroded
Location
Zone 100
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING HEAVY MAINTENANCE: FUSELAGE / REAR FUSELAGE / BUTTSTRAP / @ LEVEL OF FR64 BTWN STR 42L-43R / CORROSION - PERMANENT REPAIR; REFERENCES: /1/ AEROMAN EA 53-0024-25 REV. 0 (COVER + PART 1) /2/ AIRBUS RDAF 81575884/003/2025 ISSUE A /3/ AIRBUS DOSSIER 81575884 /4/ AIRBUS REPAIR INSTRUCTION R534-71164 ISSUE A. DESCRIPTION: DURING THE CURRENT (04/2025) H3 CHECK AT SAL FOR A/C N775JB (MSN03800), WHILE PERFORMING MPD TASK 534107-01, AEM REPORTED CORROSION DAMAGE ON THE REAR FUSELAGE AT THE BUTTSTRAP LOCATED AT LEVEL OF FR64 BETWEEN STR 42L-43R. THE REWORK DIMENSIONS WERE REPORTED AS 7.371” L X 3.742” W WITH A MRT OF 0” (MISSING MATERIAL). SEE REF /1/ AEROMAN EA FOR DETAILS. THE DAMAGE WAS EVALUATED AGAINST THE SRM AND NO ALLOWABLES/REPAIRS WERE FOUND. HENCE, AIRBUS WAS CONTACTED FOR REPAIR INSTRUCTIONS FOR THIS DAMAGE. AIRBUS PROVIDED INSTRUCTIONS VIA REF /3/ DOSSIER TO CUT AND REMOVE THE AFFECTED PORTION OF THE BUTTSTRAP, INSTALL SPLICE REPAIR WITH 2 EXTERNAL DOUBLERS, PERFORM NDT INSPECTIONS AND RESTORE SURFACE PROTECTION AS PER REF /4/ RI. THESE INSTRUCTIONS ARE APPROVED BY THE REF /2/ RDAF AS PERMANENT WITH NO POST REPAIR INSPECTIONS REQUIRED. EC A25-440-01 ACCOMPLISHES THE PERMANENT REPAIR PER THE REF /1/ EA AND COMPLIES WITH THE REF /2/ RDAF WITHOUT DEVIATION. SUBSTANTIATION: THIS PERMANENT, CATEGORY A, REPAIR IS APPROVED BY REF /2/ RDAF AND IS CLASSIFIED AS MAJOR. (E/C: A25-440-01)

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