Service difficulty report · Control Unit · Bell 407

Difficulty date
July 17, 2026
Submitted
July 21, 2026
Operation
Air carrier
Aircraft
N675RL
Make and model
Bell 407
Aircraft serial
53223
Aircraft time
3,731 hours
Part
Control Unit
Part number
1220
Part serial
T02146
Condition
Melted
Location
Zone 100
Part time
9,999 hours
Component
Pulse Light · 122024102
Component part number
122024102
Stage of operation
CR
How discovered
V
Nature of condition
B
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ON JULY 17, 2026, CONDUCTING TRAINING FLIGHTS WHEN THE PILOT OBSERVED SMOKE IN THE COCKPIT ON THE COPILOT’S SIDE NEAR THE INSTRUMENT SHROUD AREA. THE PILOT SUSPECTED THE SOURCE MAY HAVE BEEN THE AIRCRAFT’S BATTERY COMPARTMENT AND MADE A PRECAUTIONARY LANDING AT LE GROS MEMORIAL AIRPORT. UPON INSPECTION, MAINTENANCE OPENED THE BATTERY ACCESS PANEL AND IMMEDIATELY DETECTED AN ODOR CONSISTENT WITH OVERHEATED OR BURNED ELECTRONIC COMPONENTS. THE ODOR WAS TRACED TO THE PULSE LIGHT POWER SUPPLY LOCATED ON THE LEFT-HAND WALL OF THE BATTERY COMPARTMENT. FURTHER INSPECTION REVEALED BLACK LIQUID LEAKING FROM THE PULSE LIGHT POWER SUPPLY. NO FLAME, CHARRING, OR EXCESSIVE EXTERNAL HEAT WAS PRESENT. BASED ON THE CONDITION OF THE UNIT, IT APPEARS TO HAVE EXPERIENCED AN INTERNAL FAILURE. THE ELECTRICAL POWER SUPPLY WIRING TO THE PULSE LIGHT POWER SUPPLY WAS DISCONNECTED, AND THE SURROUNDING AREA WAS INSPECTED FOR ANY ADDITIONAL SIGNS OF SMOKE OR ELECTRICAL MALFUNCTION. NO FURTHER DISCREPANCIES WERE FOUND. AFTER APPLYING AIRCRAFT ELECTRICAL POWER, NO ADDITIONAL SMOKE, ODOR, OR ABNORMALITIES WERE OBSERVED.

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