Service difficulty report · Starter · Cessna 172S

Difficulty date
June 8, 2009
Submitted
June 9, 2009
Operation
General aviation
Aircraft
N272RP
Make and model
Cessna 172S
Aircraft serial
172S8405
Aircraft time
4,430 hours
Part
Starter
Part number
149NL
Part serial
FN480613
Condition
Failed
Location
Zone 400
Part time
803 hours
Stage of operation
TX
How discovered
O
Nature of condition
B
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT ATTEMPTED ENGINE START. STARTER WOULD NOT ENGAGE. BYSTANDER REPORTED TO PILOT HE SAW SPARKS FROM UNDER THE COWL. PILOT WAS UNABLE TO TURN OFF ELECTRICAL POWER TO ACFT. MASTER SWITCH OPERATED, BUT POWER REMAINED ON. ACFT TAKEN TO MX. INSP REVEALED STARTER MOTOR MELTED IN 2 SPOTS, REVEALING INTERNAL WORKINGS OF MOTOR. FURTHER TROUBLESHOOTING REVEALED STARTER CONTACTOR WELDED CLOSED AND MASTER POWER CONTACTOR WELDED CLOSED. REPLACED STARTER AND BOTH CONTACTORS. INSPECTED WIRING - NO DEFECTS NOTED. GROUND RUN FOR SYSTEMS CK WAS GOOD. ACFT RETURNED TO SERVICE.

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