Service difficulty report · Bolt · Doug DC1030

Difficulty date
July 3, 2020
Submitted
July 8, 2020
Operation
General aviation
Filed by
ZTRR624L
10 Tanker Air Carrier LLC
Aircraft
N522AX
Make and model
Doug DC1030
Aircraft serial
48315
Aircraft time
58,826 hours, 17,421 cycles
Part
Bolt
Part number
J816P026A
Condition
Missing
Location
Bleed Air Sys
Component
Clamp · Ge
Component part number
1990M90G01LWR1967M43
Stage of operation
TO
How discovered
O
Nature of condition
N
Precautionary procedure
E, A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

"AT ROTATE SPEED NR 2 ENG INDICATED FIRE. ALL ENG INDICATORS DISPLAYED NORMAL PARAMETERS FOR CONDITIONS. PERFORMED ENG SHUTDOWN IAW QRH. UPON PLACING FUEL LEVER TO OFF, FIRE INDICATION EXTINGUISHED. SHORTLY THEREAFTER NR 2 ENG REV PSI LIGHT BEGAN TO FLICKER UNTIL DOWNWIND WHEN LIGHT REMAINED ON STEADY FOR REMAINDER OF FLIGHT. UPON INVESTIGATION FOUND HIGH PRESSURE VALVE CLAMP SEPARATED AND PRESSURE REDUCING VALVE SHROUD DAMAGED AND SEVERAL WIRES DAMAGED. REMOVED AND REPLACED HIGH PRESSURE VALVE IAW AMM 36-11-02. REMOVED AND REPLACED PRESSURE REDUCING VALVE IAW AMM 36-12-01 AND REPAIRED DAMAGED WIRES IAW SWPM 20-10-03. ALL OPS CHECKS GOOD. REFERENCE LOG PAGE 53114 ITEM 2 FOR NR 2 ENGINE REV PSI LIGHT ON. MALFUNCTION WAS CAUSED BY MISSING HARDWARE (PIECES NOT RECOVERED) ON CDP DUCT TO HIGH PRESSURE BLEED VALVE CLAMP ALLOWING CDP BLEED AIR INTO THE SURROUNDING ENGINE COWL. NEW HARDWARE WAS INSTALLED IN CLAMP AT THE CDP TUBE TO CUSTOMER HIGH PRESSURE BLEED VALVE AS IDENTIFIED IN GE SERVICE BULLETIN 75-0078 REV 4, FIGURE 3, SHT 2, A. CLAMP HARDWARE TIME IS UNKNOWN IN THE OPERATING FLEET, MISSING HARDWARE/RUN DOWN TORQUE IS UNKNOWN. REPLACE OPERATING FLEET CLAMP HARDWARE WITH NEW AT EARLIEST CONVENIENCE, 2 EACH BOLT P/N BOLT J816P026A, 2 EACH NUT MS210436 PER ENGINE/PER AIRCRAFT.

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