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S.B. A300/A310 003-25-33
HIGHLIGHTS To: Holders of A300/A310 Evacuation Slide/Raft System Service Bulletin A300/A310 003-25-33 Title: Equipment/Furnishings-Emergency Equipment A300/A310 Evacuation Slide/Raft System Fusible Plug Recall Effectivity: Evacuation Slide/Raft System P/Ns D30546-300, -400, and -500 series Evacuation Slide/Raft Syste, P/Ns D30545-100, -200 series Reservoir and Valve Assembly D17925-101,-103 and -113 Inflation Valve 61202-103, serial numbers listed herein.
To re-call Fusible Plugs LOT P-21 and P-22 installed in inflation valves and inflation systems in service. Fusible Plugs are safety devices which safely vent the pressure from charged inflation systems in the event the inflation systems are subjected to excessive temperatures. Two incidents have been reported from the field where fusible plugs manufactured from the suspect lots have activated below their rated temperature of 174 degrees Fahrenheit. Testing conducted on fusible plug from suspect lots indicate that the plugs activate (vent gas) between the temperature range of 130 to 150 degrees Fahrenheit. Activation of the fusible plugs will vent all gas from the inflation system reservoir rendering the slide/raft unusable.
Comments regarding this Service Bulletin, including those of an editorial nature, should be e-mailed to: technicalpublications@zodiacaerospace.com
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S.B. A300/A310 003-25-33 Page 1 of 7 ISSUE DATE: 27 Aug 2010
SERVICE BULLETIN
EQUIPMENT FURNISHINGS -EMERGENCY EQUIPMENT A300/A310 EVACUATION SLIDE/RAFT SYSTEMS
FUSIBLE PLUG RECALL
1. Planning Information A. Effectivity Evacuation Slide/Raft System D30546-501 S/N C1214 and C1215 Reservoir and Valve assembly D17925-113 Inflation Valve 61202-103 S/N 408-R08-008096 and 408-R08-008097 Inflation Valve 61202-103, Shipped as Spares: S/N R08-007395, R08- 007984, R0-007986, R08-009343, R08-009344, R08-009345, R08-009348, -R09-500176, R09-500177, R09-500179, R09-503508, R09-503510, and R09-503512.
NOTE: Fusible Plugs, P/N B13984-3, Lot PA-21 or PA-22, shipped from Air Cruisers Company approximate dates of Oct 1, 2008 through Oct 1, 2009.
Fusible plugs shipped as spares could be potentially installed on systems D30545-100, -200; D30546-300, -400 and -500 series. Also potentially installed on Reservoir and Valve assemblies D17925-101, -103, -113 and on inflation valves 61202-103.
B. Reason To recall Fusible Plugs LOT P-21 and P-22 installed in inflation valves and inflation systems in service. Fusible Plugs are safety devices which safely vent the pressure from charged inflation systems in the event the inflation systems are subjected to excessive temperatures. Two incidents have been reported from the field where fusible plugs manufactured from the suspect lots have activated below their rated temperature of 174 degrees Fahrenheit. Testing conducted on fusible plug from suspect lots indicate that the plugs activate (vent gas) between the temperature range of 130 to
S.B. A300/A310 003-25-33 Page 2 of 7 ISSUE DATE: 27 Aug 2010
SERVICE BULLETIN 150 degrees Fahrenheit. Activation of the fusible plugs will vent all gas from the inflation system reservoir rendering the slide/raft unusable.
C. Compliance It is recommended that this modification be accomplished at the next access to the equipment.
D. Description NOTE: Only those organizations authorized by the FAA or other airworthiness authorities are permitted to perform this modification.
Operators are to check all fusible plugs, B13984-3. Any fusible plug stamped with lot number PA-21 or PA-22 are to be scrapped. Check evacuation system, reservoir and valve assemblies and valves in spares for fusible plugs with the above stated lot numbers. Plugs with suspect lot numbers shall be replaced with new plugs following instructions detailed in the Component Maintenance Manual (CMM) 25-65-02. Re-identify with marking called out in accomplishment instructions.
E. Approval FAA Cerification Info. D30546-( ) PMA The cofnizant airworthiness authorities have been advised of the interchangeability instructions outlined in this service bulletin.
The inspection procedures described in this VSB have been reviewed and technically accepted by Airbus Design Office to apply to the Airbus fleet affected.
F . Labor Hours It will take approximately 0.25 hour per system to accomplish the instructions outlined in this service bulletin.
G. Material - Cost and Availability
(1). EDR (Engineering Data Release) Kit referenced in Paragraph 3, is available at free of charge, 60 days upon receipt of a no charge purchase order which lists the part number and serial number of the system and/or valve. The free of charge condition, and availability, will be in effect for three years after original issue date of the service bulletin, thereafter price and availability upon request.
S.B. A300/A310 003-25-33 Page 3 of 7 ISSUE DATE: 27 Aug 2010
SERVICE BULLETIN
(2). EDR Kit is available from your local authorized Zodiac Services distributor. Please contact Zodiac Service Europe, Cage Code FAUX0; Zodiac Aerospace UK, Cage Code U03Z8; Zodiac Services Americas, Cage Code 567V9; In-Services Middle East, Cage Code SFB76 or Zodiac Services Asia, Cage Code QC054.
H. Tooling - None.
I. Weight and Balance - None.
J. Electrical Load Data - Not affected.
K. References Air Cruisers Company Service Information Letter (SIL) 25-246.
L. Other Publication Affected Air Cruisers Component Maintenance Manual (CMM) 25-65-02 will have to be updated to reflect this service bulletin.
M. Family Tree Charts of Modification Relationships- None.
2. Accomplishment Instructions WARNING: REPLACEMENT OF THE FUSIBLE PLUG SHALL NOT BE
PERFORMED WITH THE RESERVOIR UNDER PRESSURE (CHARGED).
A. Inspect all inflation valves and reservoir and valve assemblies in service.
(1). Inspect all valves, 61202-103, for fusible plugs lot number PA-21 or PA-22.
(2). Inspect all reservoir and valve inflation assemblies, D17925-101, - 103, -113 for fusible plugs lot number PA-21 or PA-22.
(3). If fusible plug, B13984-3, has a lot number PA-21 or PA-22 remove, discard, and replace with new fusible plug and O-Ring from EDR Kit, reference Paragraph 3. Install and torque per instructions outlined in CMM 25-65-02.
B. Inspect evacuation system as follows:
(1). Gain access to the reservoir and valve assembly and inspect fusible plug for lot number.
S.B. A300/A310 003-25-33 Page 4 of 7 ISSUE DATE: 27 Aug 2010
SERVICE BULLETIN
(2). If fusible plug, B13984-3, has a lot number of PA-21 or PA-22 remove, discard, and replace with new fusible plug and O-Ring from EDR Kit, reference Paragraph 3. Install and torque per instructions outlined in CMM 25-65-02.
(3). Repack evacuation system per applicable folding procedure found in Assembly section of CMM 25-61-17 for D30545-Series and/or P- 12144 for D30546-300, -400, -500 series.
(4). Mark “Inspected/Replaced per S.B. A300/A310 003-25-33” in minimum 1/4 inch high characters adjacent to the part identification on the reservoir and valve assembly and adjacent nomenclature placard on the girt with indelible contrasting ink.
(5). Return to service.
3. Material Information A. The below EDR (Engineering Data Release) Kit is needed to modify one inflation valve.
* see paragraph 1.G.
New P/N QTY .
Unit List Price Key Word Old P/N Disposition EDR 90-1495-101 1* K i t - Consisting of:
B14056-906 1 - O-Ring B14056-906 Install per CMM 25-65-02 B13984-3 1 - Fusible Plug B13984-3 Install per CMM 25-65-02
S.B. A300/A310 003-25-33 Page 5 of 7 ISSUE DATE: 27 Aug 2010
SERVICE BULLETIN
LOCATION OF RESERVOIR AND VALVE ASSEMBLY FIGURE 1
RESERVOIR AND VALVE ASSEMBLY
UNDERSIDE OF SLIDE/RAFT
S.B. A300/A310 003-25-33 Page 6 of 7 ISSUE DATE: 27 Aug 2010
SERVICE BULLETIN
TYPICAL LOCATION OF FUSIBLE PLUG ON VALVE FIGURE 2
FUSIBLE PLUG
INFLATION VALVE
AND O-RING
S.B. A300/A310 003-25-33 Page 7 of 7 ISSUE DATE: 27 Aug 2010