BAE Systems SB J41-52-065: Revision 1, text

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BAe JETSTREAM Series 4100

SERVICE BULLETIN

BAE SYSTEMS AIR PRESTWICK,

PRESTWICK INTERNATIONAL AIRPORT, AYRSHIRE, KA9 2RW, SCOTLAND.

J41-52-065

TRANSMITTAL SHEET This page transmits revision no.1 of Inspection Service Bulletin (ISB) J41-52-065, pages 1 through TITLE: DOORS - INSPECTION OF PASSENGER DOOR INNER SKIN, EDGE MEMBER AND

SEAL CARRIER ADJACENT TO ROLLER BRACKETS

INSPECTION AMENDMENT NUMBER JA200840

REASON FOR REVISION Title - Revised to include 'Seal Carrier' reference.

Para. 1.B. - Text revised and 'Seal Carrier' reference added.

Para. 1.C. - Text revised to include 'Seal Carrier' reference.

Para. 1. N. - Compliance period revised. Approval updated.

Appendix 1 - Titles revised to include 'Seal Carrier' reference.

Editorial.

INSTRUCTIONS FOR INCORPORATION Remove and discard ISB at original issue.

Insert ISB at revision no.1.

ORIGINAL ISSUE: NOV 02/20 J41-52-065 REVISION 1: JUNE 08/22 PAGE 1 of 2

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BAe JETSTREAM Series 4100

SERVICE BULLETIN

BLANK PAGE J41-52-065 ORIGINAL ISSUE: NOV 02/20 PAGE 2 REVISION 1: JUNE 08/22

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BAe JETSTREAM Series 4100

SERVICE BULLETIN

BAE SYSTEMS AIR PRESTWICK

PRESTWICK INTERNATIONAL AIRPORT, AYRSHIRE, KA9 2RW, SCOTLAND.

J41-52-065 TITLE: DOORS - INSPECTION OF PASSENGER DOOR INNER SKIN, EDGE MEMBER AND

SEAL CARRIER ADJACENT TO ROLLER BRACKETS

INSPECTION AMENDMENT NUMBER JA200840

PLANNING INFORMATION A. Effectivity All Jetstream Series 4100 aircraft.

B. Reason There have been a number of reports of cracks to the Jetstream 41 passenger door inner skin, edge member and seal carrier adjacent to the roller brackets found in-service between scheduled maintenance. The existing eddy current inspection of the structure will be expanded to greater coverage of the area.

C. Description This Inspection Service Bulletin (ISB) affects the passenger door; it introduces a onetime high frequency and rotary eddy current inspection of the inner skin, edge member and seal carrier adjacent to the roller brackets in advance of formal revision of the Airworthiness Limitations.

The tasks are as follows:-

- Make aircraft safe for maintenance.

- Open the passenger door.

- Remove panels or trim as required.

- Perform high frequency eddy current inspection of the inner skin, edge member and seal carrier at the roller brackets.

- Remove roller bracket attachment fasteners and perform rotary eddy current inspection of the inner skin, edge member and seal carrier at the roller bracket attachment bores.

Replace fasteners.

- Report any fatigue damage or none.

Send a report to BAE Systems Air Prestwick using attached form.

Remove all tools, materials and equipment.

- Re-install any panels or trim removed for access.

Close the passenger door.

Close up.

- Amend aircraft records.

ORIGINAL ISSUE: NOV 02/20 041-52-065 REVISION 1: JUNE 08/22 PAGE 1

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BAe JETSTREAM Series 4100

SERVICE BULLETIN D. Manpower

2.0 man-hours (excluding access to area of inspection).

Mechanical skills are necessary.

E. Material - Cost and Availability See NDT Manual Part 6, 52-10-09.

Refer to Waygate Technologies website.

Refer to Rohmann LLC website.

F. Tooling - Price and Availability See NDT Manual Part 6, 52-10-09.

Refer to Waygate Technologies website.

Refer to Rohmann LLC website.

G. Weight and Balance None.

H. Aircraft Noise Levels Aircraft noise is not affected.

Electrical Load Data Not affected.

J. Software Accomplishment Summary Not applicable.

K. References Aircraft Maintenance Manual (AMM), Chapter: 05-10-10.

Non-Destructive Testing Manual (NDT) Part 6, 52-10-09 at Revision 18 or later.

Publications Affected Aircraft Maintenance Manual.

Maintenance Planning Document.

Maintenance Review Board Report.

Non-Destructive Testing Manual.

NOTE: AMM Chapter 5 (05-10-10) Maintenance Review Board Report (MRBR) and Maintenance Planning Document (MPD) will be reviewed, for possible inclusion of a scheduled maintenance task.

041-52-065 ORIGINAL ISSUE: NOV 02/20 PAGE 2 REVISION 1: JUNE 08/22

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BAe JETSTREAM Series 4100

SERVICE BULLETIN Operators are requested to advise the Business Support Team, Technical Publications, BAE Systems Air Prestwick, Prestwick International Airport, Ayrshire, KA9 2RW, SCOTLAND, of the accomplishment of this ISB and request the necessary revisions for the affected manuals.

M. Family Tree Of Modification Relationships Not applicable.

N. Approval The technical content of this ISB is the subject of UK CAA Airworthiness Directive consultation.

For those aircraft that have accumulated 18,000 flights or less the inspection detailed in para.2.B of this ISB should be accomplished at or before 20,000 flights. For those aircraft that exceeded 18,000 flights the inspection detailed in para.2.B of this ISB must be accomplished within 2,000 flights.

The technical content of this document is approved under the authority of the DOA Ref.

UK.21J.0047.

ORIGINAL ISSUE: NOV 02/20 J41-52-065 REVISION 1: JUNE 08/22 PAGE 3

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BAe JETSTREAN Series 410

SERVICE BULLETIN

BLANK PAGE J41-52-065 ORIGINAL ISSUE: NOV 02/20 PAGE 4 REVISION 1: JUNE 08/22

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BAe JETSTREAM Series 4100

SERVICE BULLETIN

2. ACCOMPLISHMENT INSTRUCTIONS WARNING: MAKE SURE THE AIRCRAFT AND THE AIRCRAFT SYSTEMS ARE MADE

SAFE AS DETAILED IN THE APPLICABLE CHAPTERS OF THE AIRCRAFT MAINTENANCE MANUAL.

NOTE: Abbreviations used in the accomplishment instructions of this ISB are:-

- AMM Aircraft Maintenance Manual DOA Design Organisation Approval

- i.a.w. in accordance with LLC Limited Liability Company

- TOR Technical Operational Response

- UK CAA United Kingdom Civil Aviation Authority A. Preparation

(1) Refer to NDT Manual Part 6, 52-10-09 at Revision 18 or later.

B. Accomplishment

(1) Refer to NDT Manual Part 6, 52-10-09 at Revision 18 or later.

C. Recovery

(1) Make sure that you remove all tools, materials and equipment and that the work area is clean.

(2) Replace all panels and trim removed for access.

(3) Aircraft records:-

(a) Add ISB number 'J41-52-065 Revision 1' to the aircraft records.

NOTE: Operators are reminded of the necessity to inform the Business Support Team, Technical Publications, BAE Systems Air Prestwick, Prestwick International Airport, Ayrshire, KA9 2RW, SCOTLAND, of the accomplishment of this ISB in order to obtain the necessary revisions for the affected manuals, see paragraph 1.L. Publications Affected, of this ISB.

NOTE: Operators are also reminded that it is their responsibility to amend the aircraft weighing report, if necessary, i.a.w. the weight and balance changes given at paragraph 1.G. of this ISB.

ORIGINAL ISSUE: NOV 02/20 J41-52-065 REVISION 1: JUNE 08/22 PAGE 5

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BAe JETSTREAN Series 410