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May 22, 2006 737-33A1140 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 1 of 52
ALERT ALERT Commercial Airplane Group 737
ALERTALERT Service Bulletin Number: 737-33A1140 Date: May 22, 2006 ATA System: 3342 SUBJECT: LIGHTS - Outboard Landing Lights - Isolate or Add New Wires
BOEING PROPRIETARY, CONFIDENTIAL, AND/OR TRADE SECRET Copyright © 2006 The Boeing Company Unpublished Work - All Rights Reserved Boeing claims copyright in each page of this document only to the extent that the page contains copyrightable subject matter. Boeing also claims copyright in this document as a compilation and/or collective work.
This document includes proprietary information owned by The Boeing Company and/or one or more third parties. Treatment of the document and the information it contains is governed by contract with Boeing. For more information, contact The Boeing Company, P.O. Box 3707, Seattle, Washington 98124.
Boeing, 707, 717, 727, 737, 747, 757, 767, 777, BBJ, BOEING BUSINESS JET, DC-8, DC-9, DC-10, MD-10, MD-11, MD-80, MD-90, the Boeing logo and the Boeing livery are among the trademarks owned by Boeing or its subsidiaries. No intellectual property license (express or implied) is granted in connection with this document or otherwise.
BLANK PAGE May 22, 2006 737-33A1140 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 2 of 52 BOEING SERVICE BULLETIN 737-33A1140
ALERT ALERT
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Table of Contents May 22, 2006 737-33A1140 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 3 of 52 BOEING SERVICE BULLETIN 737-33A1140
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Table of Contents Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1. PLANNING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 A. Effectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1. Airplanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Spares Affected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 B. Concurrent Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 C. Reason . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 D. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 E. Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 F. Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 G. Manpower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 H. Weight and Balance Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 I. Electrical Load Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 J. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1. Existing Data: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2. Data supplied with this Service Bulletin: . . . . . . . . . . . . . . . . . . . . . . . . . 27
3. Installation Drawings Used in the Preparation of this Service Bulletin: . . . . . . . . . . 27 K. Publications Affected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 L. Interchangeability and Intermixability of Parts . . . . . . . . . . . . . . . . . . . . . . . . . 27
2. MATERIAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 A. Material - Price and Availability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 B. Industry Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 C. Parts Necessary For Each Airplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1. Kits/Parts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2. Parts and Materials Supplied by the Operator: . . . . . . . . . . . . . . . . . . . . . . 30
3. Parts Modified and Reidentified: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4. Parts Removed and Not Replaced: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 D. Parts Necessary to Change Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 E. Special Tooling - Price and Availability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 F. Special Tooling Necessary to do this Service Bulletin . . . . . . . . . . . . . . . . . . . . . 30
3. ACCOMPLISHMENT INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 A. GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 B. WORK INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 FIGURE 1: TERMINATION OF OUTBOARD LANDING LIGHT WIRES - W802 - LEFT SIDE . . . . . 35 FIGURE 2: ROUTING OF OUTBOARD LANDING LIGHT WIRES - W802 - LEFT SIDE . . . . . . . . 37 FIGURE 3: TERMINATION OF OUTBOARD LANDING LIGHT WIRES - W804 - RIGHT SIDE . . . . 45 FIGURE 4: ROUTING OF OUTBOARD LANDING LIGHT WIRES - W804 - RIGHT SIDE . . . . . . . 47 FIGURE 5: TERMINATION OF OUTBOARD LANDING LIGHT WIRES AT CIRCUIT BREAKERS . . 52
Table of Contents May 22, 2006 737-33A1140 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 4 of 52 BOEING SERVICE BULLETIN 737-33A1140
ALERT ALERT
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May 22, 2006 737-33A1140 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 5 of 52
ALERT ALERT Commercial Airplane Group 737
ALERTALERT Service Bulletin Number: 737-33A1140 Summary Date: May 22, 2006 ATA System: 3342 SUBJECT: LIGHTS - Outboard Landing Lights - Isolate or Add New Wires
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH 1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OWNER.
CONCURRENT REQUIREMENTS Boeing service bulletin 737-28-1196, original issue, dated December 5, 2002, or revision 1, dated March 13, 2003, or revision 2, dated August 21, 2003 or revision 3, dated April 1, 2004, is necessary to be accomplished prior to or concurrent with this service bulletin. Service Bulletin 737-28-1196 describes procedures to change wire connections for the engine fuel shutoff valves and for the outboard landing lights.
BACKGROUND This service bulletin gives instructions to isolate the outboard landing lights in wire bundles W802 and W804 or add new wires to the outboard landing lights. Potential hot shorts between the outboard landing light and other wires in the wire bundles can cause flight deck indications with no uncommanded engine shutdown. If this service bulletin is not done a potential hot short of a 115 volt outboard landing light to the fuel shutoff valve could cause the fuel shutoff valve to close and an uncommanded engine shutdown.
The accomplishment of this service bulletin will prevent an uncommanded engine shutdown due to a hot short between the outboard landing light and the fuel shutoff valve and prevent flight deck indications in the systems in the W802 and W804 wire bundles.
This service bulletin gives interim action to prevent an uncommanded engine shutdown due to a hot short between the outboard landing light and the fuel shutoff valve. Replacement of wire bundles W802 and W804 as given in service bulletin 737-28-1241 will eliminate the potential for shorting of the landing light wires and the fuel shutoff wires causing uncommanded engine shutdowns.
ACTION Do PART 1 or PART 2:
PART 1 - Isolate the outboard landing lights by opening the circuit breakers, installing collars and ‘do not close’ tags and cap and stow the wires from the circuit breakers for the outboard landing lights. There is no Master Minimum Equipment List relief allowance for this configuration should the inboard landing light fail.
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ALERT ALERT
PART 2 - Cap and stow the existing wires and install new wires to the outboard landing lights.
EFFECTIVITY 737-300, -400, -500 airplanes, line numbers 1001 through 2532 that have not accomplished Service Bulletin 737-28-1241. See Service Bulletin Paragraph 1.A.1 for effectivity.
COMPLIANCE Boeing recommends this change be made within 180 days from the date on the service bulletin.
The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive related to this service bulletin. The Airworthiness Directive will make the compliance tasks and times given in this service bulletin mandatory.
INDUSTRY SUPPORT INFORMATION At the time of release of this service bulletin, warranty remedies have not been determined. A subsequent revision or Information Notice will address the warranty remedies available, if any.
MANPOWER
MATERIAL INFORMATION Boeing Supplied Kits/Parts.
Refer to Paragraph 2.A., Material - Price and Availability.
Airplanes Total Task Hours Elapsed Hours All 1.25 1.00 Airplanes Total Task Hours Elapsed Hours All 35.00 17.50
May 22, 2006 737-33A1140 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 7 of 52 BOEING SERVICE BULLETIN 737-33A1140
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REPLACE OUTBOARD LANDING LIGHT WIRES OR
OUTBOARD LANDING LIGHTS
OPEN CIRCUIT BREAKERS TO ISOLATE THE U38687
May 22, 2006 737-33A1140 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 8 of 52 BOEING SERVICE BULLETIN 737-33A1140
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May 22, 2006 737-33A1140 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 9 of 52
ALERT ALERT Commercial Airplane Group 737
ALERTALERT Service Bulletin Number: 737-33A1140 Date: May 22, 2006 ATA System: 3342 SUBJECT: LIGHTS - Outboard Landing Lights - Isolate or Add New Wires
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH 1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OWNER.
1. PLANNING INFORMATION A. Effectivity
1. Airplanes Refer to Service Bulletin Index Document D6-19567 Part 3 for Airplane Variable Number, Line Number, and Serial Number data.
This service bulletin is for the airplanes shown below.
Airplane models:
737-300 737-400 737-500
IDENTIFICATION BY CUSTOMER, CUSTOMER CODE, GROUP AND VARIABLE NUMBER
ADAM AIR (DAM) 1 PM556 PP508 PP840 PP964 PQ281 PW009 PW011 PW061 PW091–PW092 PW119 PW562 AEGEAN AIRLINES S.A. (CRM) 1 PM392 PS608 PW002 PW046 PW053 PW157 PW261 PW502 PW564
GROUP CONFIGURATION DESCRIPTION 1 - 737-300/-400/-500 airplanes line number 1001 through 2532 that have not accomplished Service Bulletin 737-28-1241.
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AERO CONTRACTORS OF NIGERIA (NCC) 1P Q 1 9 4 P Q 1 9 6
AEROLINEAS ARGENTINAS (ARG) 1 PP948 PT042 PT044–PT045 PT303–PT306 PT509–PT510
AEROSVIT (UKA) 1 PP924 PQ284 PT614–PT615 PW265 PW591–PW592 PW595–PW596
AIGLE AZUR (AZU) 1 PP962
AIR ATLANTA ICELANDIC (AID) 1 PP913 PQ222 PW094
AIR AUSTRAL (AUX) 1P T 2 1 5
AIR CHINA (BEJ) 1 PP521–PP522 PQ361–PQ364
AIR CHINA INNER MONGOLIAN (IML) 1 PQ365–PQ366 PS614–PS616
AIR CHINA SOUTHWEST BRANCH (XIN) 1 PP631–PP634 PQ401–PQ406
AIR CHINA TIANJIN BRANCH (TJA) 1 PQ367–PQ369
AIR FRANCE (AFA) 1 PT214 PT501–PT508 PT512
AIR MADAGASCAR (MAD) 1 PP852
AIR MALAWI (AML) 1 PS602 PT397
AIR MALTA (MLT) 1P Q 7 9 3
AIR NAURU (NAU) 1P W 5 5 6
AIR NIPPON (ANK) 1P T 0 5 3 P W 0 2 6
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AIR ONE (ADH) 1 PM410–PM411 PQ228–PQ229 PV231–PV234 PV236–PV237 PW041 PW043 PW052 PW054 PW106 PW111–PW112 PW115 PW267 PW302 PW317 PW526
AIR PLUS COMET (PLD) 1P P 9 0 4 P P 9 1 2
AIR SAHARA (SAQ) 1 PQ306 PW064 PW066
AIR SENEGAL INTERNATIONAL (SNG) 1P T 0 2 3
AIRASIA BERHAD (ASW) 1 PM385 PM388 PM390–PM391 PM397–PM398 PP002 PP021 PP023 PP234 PP406–PP409 PP411–PP412 PP419 PP421 PP471 PP473 PP504 PP509 PP516–PP517 PP676–PP677 PP684 PP686–PP687 PP848 PP920 PQ184 PQ332 PS657
AIRBALTIC CORPORATION (BCB) 1 PT002 PT005 PT161–PT163 AIRCRAFT 23383, LLC. (LSG) 1P P 0 2 8
AIRWORK NZ (ANX) 1P Q 0 2 6 P S 6 5 1
AIRZENA (GEI) 1 PP044 PT611
ALASKA AIRLINES (ASA) 1 PJ301–PJ302 PW116 PW231–PW243
AMERICA WEST AIRLINES (AMW) 1 PP022 PP029 PP183–PP187 PP189 PP194–PP195 PP197–PP199 PP383 PP472 PP474 PP831 PP833–PP834 PP846 PP891 PP893 PP895 PP898–PP899 PP901 PP931–PP934 PP936 PS666–PS669
ARAL (RII) 1P W 0 3 1
ARIK AIR LIMITED (AKL) 1 PQ154 PQ161
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ASTRAEUS, LTD. (AUA) 1 PP929 PP935 PS605 ATA AIRLINES, INC. (AAT) 1P Q 1 8 8
ATLAS BLUE (ABT) 1 PW631–PW634
AURELA (URE) 1P Q 3 0 7
AUSTRIAN (AUL) 1 PP903
AVOLAR (AOL) 1P T 0 0 1
AXIS AIRWAYS (AXY) 1 PP947 PQ301 PQ341 PW033
BATAVIA AIR (BTV) 1 PP006 PS631 PW005 PW015 PW032 PW575
BLUE AIR (BTR) 1P T 2 1 1
BLUE PANORAMA AIRLINES (BPA) 1 PW518–PW519 PW741–PW742
BLUEBIRD CARGO (BLS) 1 PM383 PQ242 PQ342–PQ344
BMI BRITISH MIDLAND (BMA) 1 PQ291–PQ292 PT186–PT187 PT701–PT703
BRA TRANSPORTES AEREOS (BRW) 1 PP907 PP946 PP984 PQ226 PQ243 PQ260–PQ261 PW020–PW021 PW504
BRITANNIA AIRWAYS (TNS) 1P W 6 6 2
BRITISH AIRWAYS (BAB) 1 PM399 PP841–PP842 PQ283 PQ305 PT009 PT021 PT183 PT185 PT295 PW101 PW301 PW305–PW308 PW312 PW314–PW315 PW318–PW326
BULGARIA AIR (BLD) 1 PQ224–PQ225 PQ262 PT170 PT427 PT437