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Commercial Airplanes 737 Service Bulletin ALERT Number: 737-35A1140 Original Issue: August 28, 2013 ATA System: 3511 3512 SUBJECT: OXYGEN - Flight Crew Oxygen System - Low Pressure Oxygen Flex Hose Replacement Export of this technology is controlled under the United States Export Administration Regulations (EAR) (15 CFR 300-774). An export license may be required before it is used for development, production or use by foreign persons from specific countries. The controller of this data has the individual responsibility to abide by all export laws.
9E991ECCN:
BOEING PROPRIETARY, CONFIDENTIAL AND/OR TRADE SECRET Copyright © 2013 Boeing.
Unpublished Work. All Rights Reserved.
Treatment of this document and its content is governed by contract with Boeing. Rights to use this document are licensed on a per aircraft basis and such rights may not be transferable. For more information, contact The Boeing Company.
Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, 787, Dreamliner, BBJ, DC-8, DC-9, DC-10, KC-10, KC-46, KDC-10, MD-10, MD-11, MD-80, MD-88, MD-90, P-8, Poseidon and Boeing liveries are all trademarks owned by The Boeing Company; and no trademark license is granted in connection with this document unless provided in writing by Boeing.
Original Issue: August 28, 2013 737-35A1140 1 of 30
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Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: August 28, 2013 737-35A1140 2 of 30 BOEING SERVICE BULLETIN 737-35A1140
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Table of Contents
Summary5
1. PLANNING INFORMATION9
A. Effectivity9
1. Airplanes9
2. Spares Affected ........................................ 1 5 B. Concurrent Requirements ...................................... 1 5 C. Reason ................................................ 1 5 D. Description .............................................. 1 5 E. Compliance .............................................. 1 6 F. Approval ............................................... 1 6 G. Manpower .............................................. 1 6 H. Weight and Balance Changes .................................... 1 7 I. Electrical Load Data ......................................... 1 7 J. References .............................................. 1 7
1. Existing Data: ......................................... 1 7
2. Data Supplied with this Service Bulletin: ........................... 1 7
3. Installation Drawings Used in the Preparation of this Service Bulletin: ........... 1 7 K. Publications Affected ........................................ 1 7 L. Interchangeability and Intermixability of Parts ........................... 1 8 M. Software Accomplishment Summary ................................ 1 8
2. MATERIAL INFORMATION ........................................ 1 9 A. Material - Price and Availability ................................... 1 9 B. Industry Support Information .................................... 1 9 C. Parts Necessary for Each Airplane ................................. 1 9
1. Kits/Parts ............................................ 1 9
2. Parts and Materials Supplied by the Operator ........................ 1 9
3. Parts Modified and Reidentified ................................ 2 0
4. Parts Removed and Not Replaced .............................. 2 0 D. Parts Necessary to Change Spares ................................. 2 0 E. Special Tooling - Price and Availability ............................... 2 0 F. Special Tooling Necessary to do this Service Bulletin ....................... 2 0
3. ACCOMPLISHMENT INSTRUCTIONS .................................. 2 1 A. GENERAL INFORMATION ..................................... 2 1 B. WORK INSTRUCTIONS ....................................... 2 1 FIGURE 1: FLIGHT COMPARTMENT - CAPTAINS OXYGEN HOSE ASSEMBLY - REPLACEMENT . 23 FIGURE 2: FLIGHT COMPARTMENT - FIRST OFFICERS OXYGEN HOSE ASSEMBLY - REPLACEMENT .................................................. 2 5 FIGURE 3: FLIGHT COMPARTMENT - FIRST OBSERVERS OXYGEN HOSE ASSEMBLY - REPLACEMENT .................................................. 2 7 FIGURE 4: FLIGHT COMPARTMENT - SECOND OBSERVERS OXYGEN HOSE ASSEMBLY - REPLACEMENT ........................................ 2 9 Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: August 28, 2013 737-35A1140 3 of 30 BOEING SERVICE BULLETIN 737-35A1140
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Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: August 28, 2013 737-35A1140 4 of 30 BOEING SERVICE BULLETIN 737-35A1140
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Commercial Airplanes 737 Service Bulletin ALERT SummaryNumber: 737-35A1140Original Issue: August 28, 2013 ATA System: 3511 3512 SUBJECT: OXYGEN - Flight Crew Oxygen System - Low Pressure Oxygen Flex Hose Replacement
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH
1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OWNER.
CONCURRENT REQUIREMENTS None.
BACKGROUND The changes provided in this service bulletin will help prevent damage to the low pressure oxygen flex hoses that may be subjected to electrical current. If the changes in this service bulletin are not done, an electrical grounding condition can result, causing the hose to melt or burn and release smoke and/or fire into the flight compartment.
This service bulletin will replace low pressure oxygen flex hoses with non-conductive low pressure oxygen flex hoses located in the flight compartment.
Boeing Service Related Problem (SRP) 737-SRP-35-0050 is related to this service bulletin.
Boeing Fleet Team Digest (FTD) 737 FTD 35-12001 is related to this service bulletin.
This table is provided to operators for planning purposes only. Refer to the applicable sections for more information.
ReferenceAffectedPlanning Data Paragraph 1.A.2., Spares AffectedYesSpares Affected Paragraph 1.E., Compliance and Paragraph
1.F., Approval YesAD Related Paragraph 1.H., Weight and Balance ChangesNoWeight and Balance Change Paragraph 1.I., Electrical Load DataNoElectrical Load Changed Paragraph 1.K., Publications AffectedYesPublications Affected Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: August 28, 2013 737-35A1140 5 of 30
ReferenceAffectedPlanning Data Paragraph 1.K., Publications AffectedNoAirplane Flight Operations Affected (Flight Crew Operations Manual and/or FAA Approved Airplane Flight Manual) Paragraph 2.C.1., Kits/PartsNoKits/Parts Required Paragraph 2.C.2., Parts and Materials Supplied by the Operator YesOperator Supplied Material Paragraph 2.F., Special Tooling Necessary to do this Service Bulletin NoSpecial Tooling Required ACTION Remove applicable ceiling and sidewall lining panels in the flight compartment as needed to gain access to the affected low pressure oxygen flex hoses and replace conductive hoses with new non-conductive hoses. Perform leak detection procedure and functional test the oxygen system. Install removed ceiling and sidewall panels as needed.
EFFECTIVITY 737-100/-200/-200C Airplane(s). Refer to Paragraph 1.A.1., Airplanes, for the list of affected airplane(s).
COMPLIANCE The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive related to this service bulletin. The Airworthiness Directive will make the compliance tasks and times given in this service bulletin mandatory.
Boeing recommends that the change given in this service bulletin be done within 36 months after the original issue date of this service bulletin.
INDUSTRY SUPPORT INFORMATION Boeing warranty remedies are not available for the configuration changes given in this service bulletin.
MANPOWER Refer to Paragraph 1.G., Manpower.
MATERIAL INFORMATION Operator Supplied Parts/Materials.
Refer to Paragraph 2.C.2., for parts and materials supplied by the operator.
Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: August 28, 2013 737-35A1140 6 of 30 BOEING SERVICE BULLETIN 737-35A1140
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BOEING SERVICE BULLETIN 737-35A1140
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254.12 00000000000000 0000000 STA 277 STA 259
REMOVE HOSE
INSTALL HOSE
REMOVE HOSE
REMOVE HOSE INSTALL HOSE
INSTALL HOSE
REMOVE HOSE
INSTALL HOSE
TYPICAL Original Issue: August 28, 2013 PROPRIETARY - Copyright ® Unpublished Export Controlled ECCN: 9E991 - BOEING 737-35A1140 Work - See page 1 for details. 7 of 30
Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: August 28, 2013 737-35A1140 8 of 30 BOEING SERVICE BULLETIN 737-35A1140
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Commercial Airplanes 737 Service Bulletin ALERT Number: 737-35A1140 Original Issue: August 28, 2013 ATA System: 3511 3512 SUBJECT: OXYGEN - Flight Crew Oxygen System - Low Pressure Oxygen Flex Hose Replacement
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH
1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OWNER.
1. PLANNING INFORMATION A. Effectivity
1. Airplanes This service bulletin is for the airplane(s) shown below.
Refer to Service Bulletin Index D6-19567 Part 3 for Airplane Variable Number, Line Number, and Serial Number data.
DESCRIPTIONCONFIGURATIONGROUP All Airplanes with possible conductive oxygen flex hoses installed-1 Airplane Models:
737-100, 737-200, 737-200C GroupVariable Number 1PA001 - PA022 1PA099 1PA231 - PA232 1PC001 - PC005 1PG001 - PG075 1PG199 1PG201 - PG230 Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: August 28, 2013 737-35A1140 9 of 30
GroupVariable Number 1PG251 - PG255 1PG271 - PG279 1PG301 - PG314 1PG331 - PG332 1PG351 - PG356 1PG375 1PG401 - PG403 1PG431 - PG442 1PG471 - PG475 1PG501 - PG505 1PG571 - PG586 1PG621 - PG630 1PG651 - PG652 1PG701 - PG705 1PH001 1PH011 - PH013 1PH021 - PH024 1PH701 - PH715 1PH731 - PH732 1PH741 - PH743 1PJ001 - PJ009 1PJ031 - PJ032 1PJ071 - PJ072 1PJ101 - PJ119 1PJ201 - PJ219 1PK026 - PK029 1PK041 - PK053 1PK061 - PK070 1PK081 - PK082 1PK091 - PK099 1PK101 - PK103 1PK111 - PK120 1PK141 - PK146 Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: August 28, 2013 737-35A1140 10 of 30 BOEING SERVICE BULLETIN 737-35A1140
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GroupVariable Number 1PK201 - PK204 1PK211 - PK223 1PK231 - PK241 1PK251 - PK258 1PK271 - PK274 1PK281 - PK289 1PK291 1PK301 - PK318 1PK341 1PK351 - PK361 1PK391 1PK431 - PK433 1PK451 - PK452 1PK461 - PK469 1PK495 1PK501 - PK504 1PK511 - PK515 1PK519 1PK521 - PK528 1PK541 - PK565 1PK581 1PK591 - PK599 1PK601 - PK617 1PK621 - PK637 1PK641 - PK642 1PK661 - PK666 1PK671 - PK681 1PK691 - PK697 1PK711 - PK716 1PK731 - PK765 1PK771 - PK779 1PK801 - PK804 1PK819 - PK827 Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: August 28, 2013 737-35A1140 11 of 30 BOEING SERVICE BULLETIN 737-35A1140
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GroupVariable Number 1PK830 1PK861 - PK863 1PK871 - PK874 1PK881 - PK884 1PK901 - PK938 1PK971 - PK974 1PL001 - PL028 1PL061 1PL081 1PL101 - PL113 1PL151 1PL171 - PL172 1PL201 - PL203 1PL221 1PL401 - PL417 1PL421 1PL441 1PL451 - PL456 1PL471 1PL491 1PL501 - PL506 1PL551 - PL562 1PL581 1PL601 - PL603 1PL611 1PL621 - PL626 1PL631 - PL632 1PL711 - PL712 1PL716 - PL747 1PL756 1PL758 1PL761 - PL770 1PL781 - PL788 Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: August 28, 2013 737-35A1140 12 of 30 BOEING SERVICE BULLETIN 737-35A1140