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June 13, 2002 737-53A1241 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 1 of 46
ALERT ALERT Commercial Airplane Group 737
ALERTALERT Service Bulletin Number: 737-53A1241 Date: June 13, 2002 ATA System: 5311 SJC SUBJECT: FUSELAGE - Frames and Bulkheads - Sta 291.5 Frame Inspection at Stringer 16R - Forward Galley Door Cutout
BOEING PROPRIETARY, CONFIDENTIAL, AND/OR TRADE SECRET Copyright © 2002 The Boeing Company Unpublished Work - All Rights Reserved Boeing claims copyright in each page of this document only to the extent that the page contains copyrightable subject matter. Boeing also claims copyright in this document as a compilation and/or collective work.
This document includes proprietary information owned by The Boeing Company and/or one or more third parties. Treatment of the document and the information it contains is governed by contract with Boeing. For more information, contact The Boeing Company, P.O. Box 3707, Seattle, Washington 98124.
Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, BBJ, DC-8, DC-9, DC-10, MD-10, MD-11, MD-80, MD-88, MD-90, and the red-white-and-blue Boeing livery are all trademarks owned by The Boeing Company; and no trademark license is granted in connection with this document unless provided in writing by Boeing.
BLANK PAGE June 13, 2002 737-53A1241 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 2 of 46 BOEING SERVICE BULLETIN 737-53A1241
ALERT ALERT
BLANK PAGE
June 13, 2002 737-53A1241 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 3 of 46
ALERT ALERT Commercial Airplane Group 737
ALERTALERT Service Bulletin Number: 737-53A1241 Summary Date: June 13, 2002 ATA System: 5311 SJC SUBJECT: FUSELAGE - Frames and Bulkheads - Sta 291.5 Frame Inspection at Stringer 16R - Forward Galley Door Cutout
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH 1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OWNER.
CONCURRENT REQUIREMENTS None.
BACKGROUND This service bulletin gives instructions to do an inspection of the Sta 291.5 frame near the forward galley door cutout for cracks at stringer 16R. Accomplishment of this service bulletin will prevent a possible rapid decompression and potential separation of the forward galley door from the airplane.
Boeing has received a report of one crack on a 737-200 airplane on the Sta 291.5 frame. The airplane had accumulated 66,043 flight cycles and 45,989 flight hours. The Sta 291.5 frame is a body frame forward of the forward galley door cutout. The crack was found from the aft side of the frame web at the cutout for the doorstop intercostal strap at stringer 16R.
Undetected or remaining cracks in the frame will propagate by normal fatigue due to cyclic cabin pressure loading. Continued operation with undetected crack(s) could lead to a severed frame. Loss of the frame would render the doorstops ineffective and result in a possible rapid decompression and potential separation of the forward galley door from the airplane.
Boeing Service Related Problem (SRP) 737-SRP-53-0149 is related to this service bulletin.
ACTION Get access to the aft side of the Sta 291.5 frame at stringer 16R. Do an eddy current inspection of the frame web around the cutout for the doorstop intercostal strap at stringer 16R.
EFFECTIVITY 737-100/-200/-200C/-300/-400/-500 airplanes line numbers 1 through 3132, except airplanes PJ201 thru PJ219.
June 13, 2002 737-53A1241 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 4 of 46 BOEING SERVICE BULLETIN 737-53A1241
ALERT ALERT
COMPLIANCE Airplanes under 50,000 flight cycles, accomplish the inspection prior to the airplane accumulating 50,000 flight cycles. Repeat the inspections at 4,500 flight cycle intervals.
Airplanes over 47,750 flight cycles accomplish the inspection within 2,250 flight cycles from release of the service bulletin. Repeat the inspections at 4,500 flight cycle intervals.
INDUSTRY SUPPORT INFORMATION At the time of release of this service bulletin, warranty remedies have not been determined. A subsequent revision or Information Notice will address the warranty remedies available, if any.
MANPOWER
MATERIAL INFORMATION None.
Airplanes Total Task Hours Elapsed Hours All 21.5 7.75 V74566
FORWARD GALLEY DOORWAY EXAMINE STA 291.5 FRAME FOR CRACKS AT S-16R
June 13, 2002 737-53A1241 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 5 of 46
ALERT ALERT Commercial Airplane Group 737
ALERTALERT Service Bulletin Number: 737-53A1241 Date: June 13, 2002 ATA System: 5311 SJC SUBJECT: FUSELAGE - Frames and Bulkheads - Sta 291.5 Frame Inspection at Stringer 16R - Forward Galley Door Cutout
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH 1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OWNER.
1. PLANNING INFORMATION A. Effectivity
1. Airplanes This service bulletin is for the airplanes shown below.
Airplane models:
737-100 737-200 737-200C 737-300 737-400 737-500
IDENTIFICATION BY CUSTOMER, CUSTOMER CODE, GROUP AND VARIABLE NUMBER
ACCESSAIR (CCE) 1 PK936–PK937
AEGEAN CRONUS AIRLINES (CRM) 1 PM392 PP517 PP929 PS608 PW002 PW157
AER LINGUS (ARL) 1 PT161–PT168 PW592–PW596
AERGO CAPITAL LIMITED (CLJ) 1P K 7 7 2 P K 8 2 0
AERIS (AEY) 1 PM381 PP838 PQ307 PQ345–PQ346
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ALERT ALERT
AERO CONTINENTE (COH) 1 PA002 PG041 PG218 PG224 PG305 PG310–PG311 PG574 PJ002–PJ003 PL758
AERO CONTINENTE CHILE (CCL) 1 PG021 PG219 PG308 PJ102
AERO CONTROLS (AEO) 1P G 3 1 2
AERO ZAMBIA (AOZ) 1 PG037 PY001
AEROFLOT (ARO) 1 PW441–PW450
AEROLINEAS ARGENTINAS (ARG) 1 PG584–PG585 PH705–PH708 PH741–PH743 PK102–PK103 PK233 PK235 PK735–PK737 PK739 PK747 PK750–PK751 PK755 PK759–PK765 PL712 PY007
AEROPOSTALE (FPO) 1 PP832 PP913 PQ301 PS642
AEROSERVICE (SRI) 1 PL742–PL743
AEROSUCRE (SUS) 1 PY341
AEROSVIT (UKA) 1 PK564 PQ284
AIGLE AZUR (AZU) 1 PK215 PL504 PP947
AIR ALGERIE (ALG) 1 PK361 PK631 PK633–PK634 PL717–PL725 PY051 PY053
AIR ANATOLIA (TOI) 1P W 2 8 2 P W 2 8 5
AIR AUSTRAL (AUX) 1 PR096 PS621 PT215
AIR BELGIUM (ABL) 1P W 5 0 4
AIR BERLIN (BER) 1 PJ811 PW524 PW528–PW530
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ALERT ALERT
AIR CANADA (ACN) 1 PK358 PK671 PK674–PK675 PK677–PK681 PK822 PK881 PK884 PL401–PL417 PL764–PL770 PM141–PM142 PY152–PY154 PY421–PY422 PY441
AIR CARIBBEAN (XXC) 1 PK096 PK826 PK830
AIR CHINA (BEJ) 1 PP521–PP522 PQ361–PQ364 PQ367–PQ369 PQ371–PQ373
AIR CHINA INNER MONGOLIAN (IML) 1 PQ365–PQ366 PQ370 PS614–PS617
AIR EUROPA (ARE) 1 PP848 PQ226 PR002 PS657 PW031 PW065–PW066 PW265–PW266 PW517 PW851
AIR FRANCE (AFA) 1 PL503 PN101–PN102 PN106–PN107 PN116 PP902 PP910–PP912 PQ988 PQ990–PQ991 PS604 PS606 PT169–PT170 PT214 PT301–PT306 PT309 PT501–PT514 PU311–PU313
AIR GABON (GBN) 1 PP836 PW562 PY191
AIR GREAT WALL (GWA) 1 PM281–PM283
AIR GUINEE (GNE) 1P Y 6 5 1
AIR INTER CAMEROUN (ICM) 1P Y 2 7 4
AIR KAZAKSTAN (KAZ) 1 PG629 PK284 PK528 PK563 PM252
AIR MADAGASCAR (MAD) 1 PG375 PL793 PQ299
AIR MALAWI (AML) 1P S 6 0 2
AIR MALTA (MLT) 1 PL624–PL625 PQ302 PQ306 PQ791–PQ793 PS873–PS874
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ALERT ALERT
AIR MEDITERRANEE (AMV) 1 PG028–PG029 PG036 PY101–PY103 PY301 PY344
AIR NAMIBIA (NAM) 1 PK355 PN492
AIR NAURU (NAU) 1P W 5 5 6
AIR NEW ZEALAND (ANZ) 1 PJ117–PJ119 PR009 PR014 PR041 PR045 PR062–PR066 PR077–PR080 PR101 PS651 PS866–PS868
AIR NIPPON (ANK) 1 PJ817 PT053 PT060 PT063–PT064 PT126 PT129 PT871–PT886 PW026
AIR ONE (ADH) 1 PK432 PK933 PK938 PM410–PM411 PQ228–PQ229 PQ347–PQ348 PV232–PV233 PV236–PV237 PW041 PW043 PW052 PW054
AIR PHILIPPINES (PHP) 1 PG001 PG018 PG039 PG047 PG061–PG062 PG066 PK099 PK541–PK542 PM393–PM395
AIR PORTUGAL (TAP) 1 PP985
AIR SAHARA (SAQ) 1 PL452 PW061 PW064 PW113–PW114
AIR SENEGAL INTERNATIONAL (SNG) 1 PK274
AIR SICILIA (SNL) 1P N 1 0 9
AIR SLOVAKIA (SLO) 1 PK546
AIR TANZANIA (TNZ) 1 PP926 PY611–PY612
AIR VANUATU (VAN) 1P Q 4 5 4
AIR ZIMBABWE (ZMB) 1 PN431–PN433
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AIRASIA (ASW) 1 PM398 PQ448 PQ972
AIRCALIN (NCI) 1P P 9 1 8
AIRFAST INDONESIA (PTF) 1 PK562 PN481 PY343
AIRTRAN (CQT) 1P K 3 0 6 P K 6 9 7
AIRWORK NZ (ANX) 1P Y 7 4 1
ALASKA AIRLINES (ASA) 1 PJ301–PJ302 PJ601–PJ615 PW116 PW231–PW252 PY112 PY134–PY135 PY270 PY461–PY463 PY593–PY594
ALOHA AIRLINES (ALO) 1 PK287 PK694 PK905 PK926 PK934–PK935 PL626 PM251 PM253 PN085 PN473 PN493 PY231 PY242 PY451 PY592 PY595 PY721
ALTER FINANCE (AFW) 1P K 3 5 9
AMC AVIATION (AMF) 1P K 2 5 4
AMCUR INVESTMENTS (MCB) 1P T 2 1 9
AMERICA WEST AIRLINES (AMW) 1 PL081 PL172 PL551–PL562 PP022 PP029 PP181–PP187 PP189 PP194–PP199 PP383 PP472 PP474–PP475 PP831 PP833–PP834 PP846 PP891 PP893 PP895 PP898–PP899 PP901 PP931–PP934 PP936 PR067 PS666–PS669
AMERICAN FALCON AIR (FAK) 1 PK464 PL026
AMERICANA (AMY) 1P G 2 7 6
AMERISTAR AIR CARGO (CGG) 1 PY345–PY346
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AMTEC CORPORATION (CEF) 1 PK549
AN EXPRESS HAVA YOLLARI (EXB) 1 PY037
ANGOLA AIR CHARTER (AOH) 1P G 4 3 1
ANSETT AUSTRALIA (ANS) 1 PP908–PP909 PP914–PP915 PP923 PQ026–PQ041 PS618 PS624
ANSETT WORLDWIDE AVIATION (AWW) 1 PC003 PP892 PP894 PP896–PP897 PP903 PP920
ANTINEA AIRLINES (NTI) 1 PY006
ARAMCO ASSOCIATED COMPANY (RAS) 1 PL151 PY241 PY243
ASIANA AIRLINES (AAR) 1 PT851–PT853 PV201–PV202 PV204–PV206 PV208 PV226–PV229 PW005 PW008–PW009 PW018–PW020 PW025 PW274 PW278 PW283 PW286 PW289
AUSTRAL - CIELOS DEL SUR (ALA) 1 PN103–PN104 PN110–PN115 PN117
AVENSA (AVN) 1 PK042–PK043 PK752
AVIACSA AEROEXO (AEJ) 1 PK216–PK220 PK625–PK626 PM181
AVIATECA (AVT) 1 PK222 PL736–PL737 PL740–PL741
AVIOGENEX (AVG) 1P N 5 0 1
AXON AIRLINES (AXO) 1P W 0 5 3
BABCOCK & BROWN A/C MANAGEMENT (BBB) 1 PP845 PQ286
BAHAMASAIR (BAH) 1 PK672–PK673
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ALERT ALERT
BASIC CAPITAL MANAGEMENT (BCM) 1 PN455
BELLVIEW AIRLINES (BEB) 1 PK203 PK612 PL716
BLUE DART AVIATION (BDA) 1 PK231–PK232 PL451
BLUE PANORAMA AIRLINES (BPA) 1 PW284 PW518–PW519 PW522
BLUEBIRD CARGO (BLS) 1 PM383
BMI BRITISH MIDLAND (BMA) 1 PQ291–PQ292 PQ971 PQ974–PQ975 PQ996 PT181–PT182 PT186–PT188 PT701–PT703 PW046 PW831
BOEING (TBC) 1 PG051 PG215 BOEING 22620 HOLDINGS (BHA) 1 PL745
BOEING CAPITAL CORPORATION (ZMF) 1P P 8 0 5 P W 0 5 1
BOULLIOUN AVIATION SERVICES (BOU) 1 PW855–PW856
BOURAQ AIRLINES (PTB) 1 PK255 PK501 PK913 PK918–PK920 PK931
BRA TRANSPORTES AEREOS (BRW) 1 PP907 PQ243
BRAATHENS (BRT) 1 PN451 PT002–PT008 PT010–PT015 PT022–PT025 PT029 PV351 PW573–PW576
BRITISH AIRWAYS (BAB) 1 PM399 PP841–PP842 PQ283 PQ305 PQ994–PQ995 PQ997 PR003 PR011–PR013 PT001 PT009 PT021 PT183 PT185 PT295 PT307–PT308 PT515–PT516 PW094 PW101–PW102 PW106 PW111–PW112 PW115 PW301–PW302 PW304–PW309 PW312–PW313 PW315–PW327
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BUSINESS AEROTECH (BFI) 1P W 0 0 7
C-S AVIATION SERVICES (CSV) 1P G 2 0 6 P G 3 0 4
CAMEROON AIRLINES (CAM) 1 PS627 PS872
CASINO EXPRESS AIRLINES (CIN) 1 PG279 PG436 PN083–PN084 PN086
CAYMAN AIRWAYS (CAY) 1 PJ009 PK753 PY244
CHANNEL EXPRESS (AIR SERVICES) (CEX) 1 PQ051–PQ052
CHILEAN AIR FORCE (CHF) 1P Q 0 5 3 P T 9 9 6
CHINA AVIATION IMPORT/EXPORT (CSC) 1 PM545
CHINA EASTERN AIRLINES (CEA) 1 PP509 PQ977 PQ979 PQ981 PR141–PR143
CHINA SOUTHERN AIRLINES (GUN) 1 PM407–PM409 PM412 PM541–PM544 PM547 PM549 PQ407 PQ479–PQ480 PR121–PR122 PS631 PS836–PS837 PS841–PS846 PT041 PT043–PT048 PT052
CHINA SOUTHWEST AIRLINES (XIN) 1 PP631–PP634 PQ401–PQ406 PQ408–PQ410 PS811
CHINA UNITED AIRLINES (CUL) 1 PP728–PP729 PQ288–PQ289 PS609–PS610 PS896–PS897
CHINA XINHUA AIRLINES (XIH) 1 PM546 PQ264 PQ804–PQ805 PR001 PS856 PW852–PW854
CHINA XINJIANG AIRLINES (XIJ) 1 PM548
CHINA YUNNAN AIRLINES (YUN) 1 PP651–PP652 PQ263 PQ411–PQ412 PQ414–PQ418 PS622–PS623 PS628