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Commercial Airplanes 707 Service Bulletin ALERT Number: A3538 Original Issue: October 02, 2013 ATA System: 3511 3512 SUBJECT: OXYGEN - Flight Crew Oxygen System - Low Pressure Oxygen Flex Hose Replacement Export of this technology is controlled under the United States Export Administration Regulations (EAR) (15 CFR 300-774). An export license may be required before it is used for development, production or use by foreign persons from specific countries. The controller of this data has the individual responsibility to abide by all export laws.
9E991ECCN:
BOEING PROPRIETARY, CONFIDENTIAL AND/OR TRADE SECRET Copyright © 2013 Boeing.
Unpublished Work. All Rights Reserved.
Treatment of this document and its content is governed by contract with Boeing. Rights to use this document are licensed on a per aircraft basis and such rights may not be transferable. For more information, contact The Boeing Company.
Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, 787, Dreamliner, BBJ, DC-8, DC-9, DC-10, KC-10, KC-46, KDC-10, MD-10, MD-11, MD-80, MD-88, MD-90, P-8, Poseidon and Boeing liveries are all trademarks owned by The Boeing Company; and no trademark license is granted in connection with this document unless provided in writing by Boeing.
Original Issue: October 02, 2013 A3538 1 of 28
2.0
Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: October 02, 2013 A3538 2 of 28 BOEING SERVICE BULLETIN A3538
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Table of Contents
Summary5
1. PLANNING INFORMATION9
A. Effectivity9
1. Airplanes9
2. Spares Affected ........................................ 1 3 B. Concurrent Requirements ...................................... 1 3 C. Reason ................................................ 1 3 D. Description .............................................. 1 4 E. Compliance .............................................. 1 4 F. Approval ............................................... 1 4 G. Manpower .............................................. 1 4 H. Weight and Balance Changes .................................... 1 5 I. Electrical Load Data ......................................... 1 5 J. References .............................................. 1 5
1. Existing Data: ......................................... 1 5
2. Data Supplied with this Service Bulletin: ........................... 1 5
3. Installation Drawings Used in the Preparation of this Service Bulletin: ........... 1 5 K. Publications Affected ........................................ 1 6 L. Interchangeability and Intermixability of Parts ........................... 1 6 M. Software Accomplishment Summary ................................ 1 6
2. MATERIAL INFORMATION ........................................ 1 7 A. Material - Price and Availability ................................... 1 7 B. Industry Support Information .................................... 1 7 C. Parts Necessary for Each Airplane ................................. 1 7
1. Kits/Parts ............................................ 1 7
2. Parts and Materials Supplied by the Operator ........................ 1 7
3. Parts Modified and Reidentified ................................ 1 8
4. Parts Removed and Not Replaced .............................. 1 8 D. Parts Necessary to Change Spares ................................. 1 8 E. Special Tooling - Price and Availability ............................... 1 8 F. Special Tooling Necessary to do this Service Bulletin ....................... 1 8
3. ACCOMPLISHMENT INSTRUCTIONS .................................. 1 9 A. GENERAL INFORMATION ..................................... 1 9 B. WORK INSTRUCTIONS ....................................... 1 9 FIGURE 1: FLIGHT COMPARTMENT - CAPTAINS OXYGEN HOSE ASSEMBLY - REPLACEMENT . 21 FIGURE 2: FLIGHT COMPARTMENT - FIRST OFFICERS OXYGEN HOSE ASSEMBLY - REPLACEMENT .................................................. 2 3 FIGURE 3: FLIGHT COMPARTMENT - OBSERVERS OXYGEN HOSE ASSEMBLY - REPLACEMENT .................................................. 2 5 FIGURE 4: FLIGHT COMPARTMENT - NAVIGATORS OXYGEN HOSE ASSEMBLY - REPLACEMENT .................................................. 2 7 Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: October 02, 2013 A3538 3 of 28 BOEING SERVICE BULLETIN A3538
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Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: October 02, 2013 A3538 4 of 28 BOEING SERVICE BULLETIN A3538
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Commercial Airplanes 707 Service Bulletin ALERT SummaryNumber: A3538Original Issue: October 02, 2013 ATA System: 3511 3512 SUBJECT: OXYGEN - Flight Crew Oxygen System - Low Pressure Oxygen Flex Hose Replacement
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH
1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OWNER.
CONCURRENT REQUIREMENTS None.
BACKGROUND The changes provided in this service bulletin will help prevent damage to the low pressure oxygen flex hoses that may be subjected to electrical current. If the changes in this service bulletin are not done, an electrical grounding condition can result, causing the hose to melt or burn and release smoke and/or fire into the flight compartment.
This service bulletin will replace low pressure oxygen flex hoses with non-conductive low pressure oxygen flex hoses located in the flight compartment.
Boeing Service Related Problem (SRP) 707-SRP-35-0050 is related to this service bulletin.
Boeing Fleet Team Digest (FTD) 707 FTD 35-12001 is related to this service bulletin.
This table is provided to operators for planning purposes only. Refer to the applicable sections for more information.
ReferenceAffectedPlanning Data Paragraph 1.A.2., Spares AffectedYesSpares Affected Paragraph 1.E., Compliance and Paragraph
1.F., Approval YesAD Related Paragraph 1.H., Weight and Balance ChangesNoWeight and Balance Change Paragraph 1.I., Electrical Load DataNoElectrical Load Changed Paragraph 1.K., Publications AffectedYesPublications Affected Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: October 02, 2013 A3538 5 of 28
ReferenceAffectedPlanning Data Paragraph 1.K., Publications AffectedNoAirplane Flight Operations Affected (Flight Crew Operations Manual and/or FAA Approved Airplane Flight Manual) Paragraph 2.C.1., Kits/PartsNoKits/Parts Required Paragraph 2.C.2., Parts and Materials Supplied by the Operator YesOperator Supplied Material Paragraph 2.F., Special Tooling Necessary to do this Service Bulletin NoSpecial Tooling Required ACTION (PRR 18115-RS) Remove applicable ceiling and sidewall lining panels in the flight compartment as needed to gain access to the affected low pressure oxygen flex hoses and replace conductive hoses with new non-conductive hoses. Perform leak detection procedure and functional test the oxygen system. Install removed ceiling and sidewall panels as needed.
EFFECTIVITY 707-100, -100B, -200, -300, -300B, -300C, -400, 720, -720B Airplane(s). Refer to Paragraph 1.A.1., Airplanes, for the list of affected airplane(s).
COMPLIANCE The Federal Aviation Administration (FAA) will possibly release an Airworthiness Directive related to this service bulletin. The Airworthiness Directive will make the compliance tasks and times given in this service bulletin mandatory.
Boeing recommends that the change given in this service bulletin be done within 36 months after the original issue date of this service bulletin.
INDUSTRY SUPPORT INFORMATION Boeing warranty remedies are not available for the configuration changes given in this service bulletin.
MANPOWER Refer to Paragraph 1.G., Manpower.
MATERIAL INFORMATION Operator Supplied Parts/Materials.
Refer to Paragraph 2.C.2., for parts and materials supplied by the operator.
Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: October 02, 2013 A3538 6 of 28 BOEING SERVICE BULLETIN A3538
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BOEING SERVICE BULLETIN A3538
ALERT ALERT REMOVE
INSTALL REMOVE
INSTALL REMOVE
INSTALL REMOVE
INSTALL STA 294 STA 251 STA 227 STA 227 INBD
STA STA 178 178 B
LEFT SIDE RIGHT SIDE 2199331 Original Issue: October 02, 2013 Export Controlled ECCN: 9E991 - BOEING A3538 PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 7 of 28
Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: October 02, 2013 A3538 8 of 28 BOEING SERVICE BULLETIN A3538
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Commercial Airplanes 707 Service Bulletin ALERT Number: A3538 Original Issue: October 02, 2013 ATA System: 3511 3512 SUBJECT: OXYGEN - Flight Crew Oxygen System - Low Pressure Oxygen Flex Hose Replacement
THIS BULLETIN IS SENT TO THE OPERATORS OF RECORD OF THE AIRPLANES SHOWN IN PARAGRAPH
1.A., EFFECTIVITY. IF AN AIRPLANE HAS BEEN LEASED OR SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OPERATOR. IF APPLICABLE SPARES HAVE BEEN SOLD, SEND THIS SERVICE BULLETIN TO THE NEW OWNER.
1. PLANNING INFORMATION A. Effectivity
1. Airplanes This service bulletin is for the airplane(s) shown below. An equivalent change is on subsequent production airplanes. Refer to PRR 18115-RS for data about this change.
This service bulletin is for the airplane(s) shown below.
Refer to Service Bulletin Index D6-1647 Part 3 for Airplane Variable Number, Line Number, and Serial Number data.
DESCRIPTIONCONFIGURATIONGROUP All Airplanes with possible conductive oxygen flex hoses installed-1 Airplane Models:
707-100, 707-100B, 707-200, 707-300, 707-300B, 707-300C, 707-400, 720, 720B GroupVariable Number 1B0001 - B0029 1B0101 - B0125 1B0201 - B0203 1B0301 - B0306 1B0401 - B0402 Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: October 02, 2013 A3538 9 of 28
GroupVariable Number 1B0501 - B0515 1B2001 - B2008 1B2091 - B2092 1B2101 - B2116 1B2191 - B2194 1B2199 1B2201 - B2227 1B2401 - B2403 1B2501 - B2502 1B2551 - B2553 1B2601 - B2608 100001 - 00002 100004 - 00006 100101 100103 - 00113 100115 - 00153 100201 - 00205 100301 - 00305 100401 - 00449 100471 - 00475 100501 - 00513 100601 100701 - 00703 102001 - 02020 102101 - 02121 102201 - 02207 102301 - 02303 102401 - 02418 104001 - 04005 104020 - 04022 104101 - 04106 104201 - 04218 104271 - 04272 Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: October 02, 2013 A3538 10 of 28 BOEING SERVICE BULLETIN A3538
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GroupVariable Number 104301 - 04303 105001 - 05060 105101 - 05138 105201 - 05208 105301 - 05312 105401 105601 - 05605 105631 - 05635 105701 - 05703 105801 - 05802 105821 - 05827 105831 - 05833 105851 - 05854 105891 - 05892 105921 - 05923 105941 - 05942 105961 - 05970 106001 - 06002 106101 106401 - 06404 106451 106461 107001 - 07017 107041 - 07059 107071 - 07081 107101 - 07109 107181 107191 107201 - 07215 107251 - 07271 107401 - 07407 107451 - 07458 107501 - 07504 Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: October 02, 2013 A3538 11 of 28 BOEING SERVICE BULLETIN A3538
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GroupVariable Number 107601 - 07626 107661 - 07662 107681 - 07684 107701 - 07702 107801 - 07821 107901 - 07907 108001 - 08008 108021 108051 - 08056 108071 - 08077 108101 - 08104 108121 - 08129 108141 - 08144 108151 - 08153 108171 - 08173 108191 - 08192 108201 - 08210 108221 - 08224 108241 - 08244 108251 108261 108271 108301 - 08320 108324 - 08330 108333 108401 - 08410 108451 - 08452 108471 - 08475 108501 - 08502 108551 - 08553 108581 - 08582 109001 - 09006 109101 - 09107 Export Controlled ECCN: 9E991 - BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details.
Original Issue: October 02, 2013 A3538 12 of 28 BOEING SERVICE BULLETIN A3538