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June 25, 2007 767-27-0200 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 1 of 30
Commercial Airplane Group 767 Service Bulletin Number: 767-27-0200 Date: June 25, 2007 ATA System: 2731 SUBJECT: FLIGHT CONTROLS - Elevator - Repetitive Pogo Check
BOEING PROPRIETARY, CONFIDENTIAL, AND/OR TRADE SECRET Copyright © 2007 The Boeing Company Unpublished Work - All Rights Reserved Boeing claims copyright in each page of this document only to the extent that the page contains copyrightable subject matter. Boeing also claims copyright in this document as a compilation and/or collective work.
This document includes proprietary information owned by The Boeing Company and/or one or more third parties. Treatment of the document and the information it contains is governed by contract with Boeing. For more information, contact The Boeing Company, P.O. Box 3707, Seattle, Washington 98124.
Boeing, the Boeing signature, the Boeing symbol, 707, 717, 727, 737, 747, 757, 767, 777, BBJ, DC-8, DC-9, DC-10, MD-10, MD-11, MD-80, MD-88, MD-90, and the red-white-and-blue Boeing livery are all trademarks owned by The Boeing Company; and no trademark license is granted in connection with this document unless provided in writing by Boeing.
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Table of Contents June 25, 2007 767-27-0200 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 3 of 30 BOEING SERVICE BULLETIN 767-27-0200
Table of Contents Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1. PLANNING INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 A. Effectivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1. Airplanes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Spares Affected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 B. Concurrent Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 C. Reason . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 D. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 E. Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 F. Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 G. Manpower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 H. Weight and Balance Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 I. Electrical Load Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 J. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1. Existing Data: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2. Data supplied with this Service Bulletin: . . . . . . . . . . . . . . . . . . . . . . . . . 25
3. Installation Drawings Used in the Preparation of this Service Bulletin: . . . . . . . . . . 25 K. Publications Affected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 L. Interchangeability and Intermixability of Parts . . . . . . . . . . . . . . . . . . . . . . . . . 25
2. MATERIAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 A. Material - Price and Availability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 B. Industry Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 C. Parts Necessary For Each Airplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1. Kits/Parts: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2. Parts and Materials Supplied by the Operator: . . . . . . . . . . . . . . . . . . . . . . 27
3. Parts Modified and Reidentified: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4. Parts Removed and Not Replaced: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 D. Parts Necessary to Change Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 E. Special Tooling - Price and Availability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 F. Special Tooling Necessary to do this Service Bulletin . . . . . . . . . . . . . . . . . . . . . 27
3. ACCOMPLISHMENT INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 A. GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 B. WORK INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Table of Contents June 25, 2007 767-27-0200 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 4 of 30 BOEING SERVICE BULLETIN 767-27-0200
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June 25, 2007 767-27-0200 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 5 of 30
Commercial Airplane Group 767 Service Bulletin Number: 767-27-0200 Summary Date: June 25, 2007 ATA System: 2731 SUBJECT: FLIGHT CONTROLS - Elevator - Repetitive Pogo Check
CONCURRENT REQUIREMENTS Refer to Paragraph 1.B., Concurrent Requirements.
BACKGROUND This service bulletin gives instructions to do repetitive pogo checks of the elevator Power Control Actuator (PCA) input rod assemblies. As an alternative to Boeing Alert Service Bulletin 767-27A0168, the incorporation of Boeing Service Bulletin 767-27-0186 to replace or rework elevator PCA bellcranks combined with the repetitive check of the elevator PCA input rod assemblies recommended in this service bulletin and the repetitive check of the elevator PCA rigging recommended in Boeing Service Bulletin 767-27-0202 will prevent continued operation with yielded or failed shear rivets in a bellcrank assembly for the elevator PCA and will also allow for longer inspection intervals. Operators are currently required by the Federal Aviation Administration (FAA) Airworthiness Directive (AD) 2001-04-09 to do the 400 flight-hour repetitive check recommended in Boeing Alert Service Bulletin 767-27A0168.
One operator reported the left elevator drooping during a preflight check. Examination of the elevator control system found sheared rivets in the left-inboard and center PCA bellcrank assemblies. The elevator single hydraulic system check required by a Certification Maintenance Requirement (CMR) may not detect yielded or failed shear rivets in the bellcrank assemblies for the elevator PCA. As a result, the FAA issued AD 2000-17-05 to mandate the accomplishment of the actions specified in Boeing Alert Service Bulletin 767-27A0166, dated August 17, 2000.
Since the issuance of AD 2000-17-05, the FAA has received reports that several 767-200, 767-300, and 767- 300F airplanes failed the one-time functional check of the shear rivets required by the AD. As a result, the FAA issued AD 2001-04-09 to mandate the accomplishment of the actions specified in Boeing Alert Service Bulletin 767-27A0168, dated November 21, 2000.
A detailed design review found that the override device incorporated into the elevator PCA input rod assembly provides protection against malfunctions and non-normal PCA operation. This design review also found that the shear rivets are not needed. The completion of Boeing Service Bulletin 767-27-0186 to replace or rework elevator PCA bellcranks combined with the repetitive check of the elevator PCA input rod assemblies recommended in this service bulletin and the repetitive check of the elevator PCA rigging recommended in Boeing Service Bulletin 767-27-0202 is an alternative to the 400 flight-hour repetitive check recommended in Boeing Alert Service Bulletin 767-27A0168.
Boeing Service Related Problem (SRP) 767-SRP-27-0128 is related to this service bulletin.
June 25, 2007 767-27-0200 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 6 of 30 BOEING SERVICE BULLETIN 767-27-0200
ACTION (PRR B12901-35S) Do a pogo check of the input rod assembly on each of the six elevator PCAs.
EFFECTIVITY 767-200, -300, and -300F Airplanes. Refer to Paragraph 1.A.1 Airplanes, for the list of affected airplanes.
COMPLIANCE The FAA will possibly release an Airworthiness Directive related to this service bulletin. The Airworthiness Directive will make the compliance tasks and times given in this service bulletin mandatory.
See Service Bulletin Paragraph 1.E. for compliance information.
INDUSTRY SUPPORT INFORMATION Boeing warranty remedies are not available for the inspection, and/or repair procedures given in this service bulletin.
MANPOWER
MATERIAL INFORMATION None.
Total Task Hours Elapsed Hours
32.0 16.0
June 25, 2007 767-27-0200 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 7 of 30 BOEING SERVICE BULLETIN 767-27-0200
ELEVATOR PCA'S (LEFT SIDE SHOWN)
ASSEMBLY (TYPICAL)
INPUT RODDO POGO CHECK (6 LOCATIONS) FWD 479834
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June 25, 2007 767-27-0200 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 9 of 30
Commercial Airplane Group 767 Service Bulletin Number: 767-27-0200 Date: June 25, 2007 ATA System: 2731 SUBJECT: FLIGHT CONTROLS - Elevator - Repetitive Pogo Check
1. PLANNING INFORMATION A. Effectivity
1. Airplanes Refer to Service Bulletin Index Document D624T001 Part 3 for Airplane Variable Number, Line Number, and Serial Number data.
This service bulletin is for the airplanes shown below. Refer to PRR B12901-35S for data about this change.
NOTE: This service bulletin is for the airplanes identified below. The effectivity list shown below is complete for airplanes through line number 955. Airplanes after line number 955 are also affected by this service bulletin. These airplanes will be added to the service bulletin’s MyBoeingFleet.com (MBF) "get effectivity" result when they are added to the MBF Fleet Profile Page.
Airplane models:
767-200 767-300 767-300F
IDENTIFICATION BY CUSTOMER, CUSTOMER CODE, GROUP AND VARIABLE NUMBER 767-200ER TANKER-JAPAN (YTD) 2 VR106–VR107 AA 767 LLC (SVX) 1V E 0 6 7
GROUP CONFIGURATION DESCRIPTION 1 - 767-200, -300, and -300F airplanes line numbers 1-901 require incorporation of SB 767- 27-0186 2 - 767-200, -300 and -300F airplanes line numbers 902 and on do not require incorporation of SB 767-27-0186. Intent of SB 767-27-0186 was done in production for these airplanes.
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ABX AIR (ABX) 1 VA301 VA304–VA305 VA309–VA313 VA315 VA803 VA807–VA809 VB101–VB123 VB125 VB302
AEROFLOT (ARO) 1 VL896–VL897 VN471–VN472 VS216–VS217 VS321–VS324 VS392
AEROMEXICO (AMX) 1 VF071 VF093 VF162 VS211
AEROSVIT (UKA) 1V N 1 5 5 V N 1 5 7
AEROTURBINE (AUB) 1 VB051 VB054–VB055 VB321–VB322
AIR ALGERIE (ALG) 1 VK131–VK133
AIR ASTANA (AKZ) 1 VL899
AIR CANADA (ACN) 1 VA701–VA709 VA711–VA719 VB001–VB002 VB201–VB202 VN051–VN054 VN056–VN062 VN531 VN536 VN541–VN542 VN546–VN547 VN751–VN752 VN811–VN812 VN931–VN936 VS381–VS382 VS546–VS549
AIR CHINA (BEJ) 1 VE064 VE083–VE086 VK161–VK164 VN388 VS206 VS208 VS274 VS307
AIR DO (HIA) 1 VS176–VS177
AIR EUROPA (ARE) 1 VN638 VS291–VS293
AIR ITALY (RIT) 1 VL913
AIR MADAGASCAR (MAD) 1V N 1 6 7 V N 7 3 1
AIR NEW ZEALAND (ANZ) 1 VN653 VN655–VN658 VS113
AIR NIUGINI (NIU) 1V N 6 5 1
June 25, 2007 767-27-0200 BOEING PROPRIETARY - Copyright © Unpublished Work - See page 1 for details. 11 of 30 BOEING SERVICE BULLETIN 767-27-0200
AIR PACIFIC (APC) 1 VN676
AIR SAHARA (SAQ) 1 VN495
AIR SEYCHELLES (ASY) 1 VL941 VS526
AIR TRANSPORT INTERNATIONAL (TIN) 1 VA509–VA513
AIR ZIMBABWE (ZMB) 1 VF061–VF062
ALITALIA (ALI) 1 VL701–VL702 VN422–VN427 VN732 VN813 VS366–VS367 VS401
ALL NIPPON AIRWAYS (ANA) 1 VK081–VK113 VN191–VN198 VR401 VS721–VS728 VT501 2 VS729–VS734 VT521–VT523
AMERICAN AIRLINES (AAL) 1 VA501–VA508 VA514–VA525 VA527–VA530 VN001–VN041 VS196–VS203 VS751–VS753 2 VS754–VS759
ARAMCO ASSOCIATED COMPANY (RAS) 2 VR084
ARKEFLY (HXL) 1 VN156 VN164–VN165 VN225
ASIANA AIRLINES (AAR) 1 VK143–VK148 VR426 VW851
AUSTRALIAN AIRLINES (AUF) 1 VN089–VN092 VS486
AUSTRIAN (AUL) 1 VN242–VN243 VN671 VS301–VS303
AVIANCA (AVI) 1 VE171–VE172 VF072 VF092 VF161 VN152 VN532
AWAS (AWW) 1V B 3 2 5
BELAIR AIRLINES (BLB) 1 VL932
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BELLVIEW AIRLINES (BEB) 1 VE125–VE126
BLUE CITY HOLDING (BCY) 1 VE069
BLUE PANORAMA AIRLINES (BPA) 1 VL911 VN174 VN681 VS061
BOEING (TBC) 1 VA001
BRA TRANSPORTES AEREOS (BRW) 1 VA806 VN376
BRAVO AIRLINES (BVA) 1 VE104
BRITISH AIRWAYS (BAB) 1 VN111–VN114 VN118–VN122 VN124–VN127 VN133–VN137 VS246–VS248
CAMEROON AIRLINES (CAM) 1 VA801 VS308
CHINA EASTERN YUNNAN AIRLINES (YUN) 1 VL871–VL873
CONDOR (CDF) 1 VN683–VN691
CONTINENTAL AIRLINES (CAL) 1 VR051–VR060
CROCUS CORPORATION (CCS) 2 VS825
DELTA AIR LINES (DAL) 1 VA302–VA303 VA306 VA314 VK035–VK056 VL753 VN251–VN276 VN301–VN306 VR471–VR472 VS066–VS070 VS073–VS078 VS266–VS273 VS466–VS472
EDREES AVIATION (SME) 1 VA804
EL AL ISRAEL AIRLINES (ELA) 1 VB281–VB284 VF101–VF102 VN537 VN682 VN972