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SB 601R- - - 25- - - 187 Page 1 of 1 Sept 01/2011
SERVICE BULLETIN
REVISION TRANSMITTAL SHEET CL- - -600- - -2B19 Canadair Regional Jet (CRJ) Aircraft SERVICE BULLETIN 601R - - -25 - - -187 SUBJECT : Equipment/Furnishing - - - Cargo Compartment Linings - - - Replacement of Liners in the Cargo Compartment (North American Configuration) This page transmits:
Revision A of Service Bulletin 601R- - - 25- - - 187, pages 1 thru 122, dated Sept 01/2011 The changes in this revision have no effect on aircraft that have incorporated a previous issue of this service bulletin.
Reason:
Revised Planning Information, paragraph 1., to:
Change the aircraft affected in service and to add a note.
Revised Accomplishment Instructions, paragraph 2., to:
Add and change some steps and figures.
Revised Material Information, paragraph 3., to:
Change kit 601R25- - - 187K2.
This revision also includes small editorial changes that do not have an effect on the technical content.
Instructions:
Discard the copy of Service Bulletin 601R- - - 25- - - 187, dated Jul 21/2011. Replace with the copy attached.
KEEP C&D ZODIAC SERVICE BULLETINS B301002- - - 25- - - 01, B301002- - - 25- - - 02, AND 4652005- - - 25- - - 01.
Service Bulletin History:
Initial issue, dated Jul 21/2011.
SB 601R- - - 25- - - 187 Page 1 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011
SERVICE BULLETIN T echnical Publications THIS SERVICE BULLETIN IS SENT TO EACH OPERATOR. IF THE OPERATOR HAS LEASED
HAS SOLD AIRCRAFT OR TRANSFERRED SPARES IN THE LAST SIX MONTHS, THIS SERVICE
BULLETIN MUST BE SENT TO THE NEW OWNER, UNLESS CONFIRMATION WAS RECEIVED
THAT BOMBARDIER COMMERCIAL AIRCRAFT HAS INCLUDED THE NEW OPERATOR AIRCRAFT , THIS SERVICE BULLETIN MUST BE SENT TO THE LESSEE. IF THE OPERATOR ON THE DISTRIBUTION LIST .
ATA SYSTEM: 25- - -52 NUMBER: 601R - - -25- - -187 SUBJECT : Equipment/Furnishing - - - Cargo Compartment Linings - - - Replacement of Liners in the Cargo Compartment (North American Configuration)
1. PLANNING INFORMATION A. Effectivity
(1) Aircraft Affected:
Service Bulletin: CL- - - 600- - - 2B19 Canadair Regional Jet (CRJ) Aircraft Serial Numbers 7003 thru 7067 and 7069 thru 7857 that have a North American lining installation in the cargo compartment.
NOTE: To find out if your aircraft has a North American lining installation in the cargo compartment and if this service bulletin is applicable to your aircraft, refer to Figure 1 of this service bulletin.
NOTE: The procedure in this service bulletin was validated on aircraft with serial number 7362.
Production: This change will be incorporated before delivery on Aircraft Serial Numbers 7858 and subsequent.
NOTE: The instructions in this service bulletin are only applicable to the systems and parts installed at the time of delivery of the aircraft or as changed by Bombardier Service Bulletin(s). Before you do this bulletin, examine all STC, STA or e quivalent action changes to make sure this bulletin can be completed.
SERVICE BULLETIN 601R- - -25- - -187 SB 601R- - - 25- - - 187 Page 2 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011 B. Reason
(1) Condition The liners, installed in the cargo compartment, do not agree with the flammability requirements of Federal Aviation Regulation (FAR) Part 25.855.
(2) Evidence The installed liners were not correctly FAR Part 25.855 certified for flammability.
(3) Objective/Benefit This service bulletin gives the procedure to replace the liners in the cargo compartment, change some floor panels, and do C&D Zodiac Service Bulletins B301002- - - 25- - - 01, B301002- - - 25- - - 02, and 4652005- - - 25- - - 01.
After incorporation of this service bulletin, the liners in the cargo compartment will agree with the flammability requirements of FAR Part 25.855.
C. Description The cargo-compartment door is opened. The sidewall liners and the rear bulkhead liners are removed. Some sidewall brackets are changed and new ones are installed. Sealed nutplate assemblies are installed on the rear pressure bulkhead.
C&D Service Bulletins B301002- - - 25- - - 01, B301002- - - 25- - - 02, and 4652005- - - 25- - - 01 are done to change the 9G bulkhead.
Five floor panels are removed and changed. The floor panels are installed. The rear bulkhead liners and the sidewall liners are installed. Return-to-service tests are done.
D. Compliance Recommended Service Bulletin. Bombardier recommends that this service bulletin be done before 31 July 2014, unless otherwise directed by the airworthiness authority of the operator.
This service bulletin does not affect Airworthiness Limitations (AWLs) or Damage T olerance inspections (DTIs).
E. Approval The technical content of this service bulletin has been approved under the authority of the TCCA Design Approval Organization No: DAO #93- - -Q- - -02.
SERVICE BULLETIN 601R- - -25- - -187 SB 601R- - - 25- - - 187 Page 3 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011 F. M a n p o w e r The man-hours given below are an estimate for direct labor done by an experienced crew on an aircraft prepared for maintenance.
This estimate does not include the time necessary for:
− Administrative functions such as planning, liaison, familiarization, and report writing.
− Non productive elapsed time such as rest time, having meals, and crew shift changes.
− Elapsed time such as for paint to dry, sealant to cure, and fuel tank venting.
− Preparation for modification (unless specified in the accomplishment instructions) such as cleaning and getting parts, tools, consumables, and ground equipment.
− Quality assurance inspections, troubleshooting and/or correction of discrepancies found when a task is done.
− All other activities that are not considered by Bombardier as directly related to the accomplishment of this procedure.
NOTE: For on-site labor assistance, please speak with a Fleet Services representative for a quote. The Fleet Services Team can be contacted via the CRC at 514- - - 855- - - 8500 or email at thd.crj@aero.bombardier.com.
It will take an estimated 87.00 man-hours to complete this service bulletin. The man- - - hours are divided as shown in the table that follows:
TASK M A N --- H O U R S ( 1 ) J o b S e t --- U p 20.00
(2) Procedure 60.00
(3) T est 3.00
(4) Job Close- - -Out 4.00 NOTE: This estimate does not include the man-hours necessary to do C&D Zodiac Service Bulletins B301002- - - 25- - - 01, B301002- - - 25- - - 02, and 4652005- - - 25- - - 01.
SERVICE BULLETIN 601R- - -25- - -187 SB 601R- - - 25- - - 187 Page 4 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011 G. Material - - - Price and Availability
(1) The kits in the table that follows are available from Bombardier Commercial Aircraft.
NOTE: For a list of the kit contents, refer to paragraph 3.A.
KIT NUMBER NAME 601R25- - - 187K1 Structural Components, Baggage Bay Liners - - - North American Configuration 601R25- - - 187K2A Hardware, Baggage Bay Liners - - - North American Configuration 601R25- - - 187K350 Baggage Bay Liners - - - North American Configuration For aircraft that have a cargo-compartment load divider
KIT NUMBER NAME 601R25- - - 187K351 Baggage Bay Liners - - - North American Configuration For aircraft that do not have a cargo-compartment load divider
KIT NUMBER NAME 601R25- - - 187K352 Baggage Bay Liners - - - North American Configuration For aircraft that have Piccolo Tube P/N 601R99011 - - -13
KIT NUMBER NAME 601R25- - - 187K353 Baggage Bay Liners - - - North American Configuration
SERVICE BULLETIN 601R- - -25- - -187 SB 601R- - - 25- - - 187 Page 5 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011 For aircraft that have Piccolo Tube P/N 601R99011 - - -1 or - - -9
KIT NUMBER NAME 601R25- - - 187K354 Baggage Bay Liners - - - North American Configuration For aircraft post-service bulletin 601R - - -21 - - -059 or that have CR25 - - -359 (Cargo Compartment - - - T emperature Control)
KIT NUMBER NAME 601R25- - - 187K355 Baggage Bay Liners - - - North American Configuration For aircraft pre-service bulletin 601R - - -21 - - -059 or that do not have CR25 - - -359 (Cargo Compartment - - - T emperature Control)
KIT NUMBER NAME 601R25- - - 187K356 Baggage Bay Liners - - - North American Configuration For all aircraft
(2) The part in the table that follows is necessary to do this service bulletin and is available from Bombardier Commercial Aircraft.
PART NUMBER NAME QUANTITY TAFB101- - - 006S Sealant, firewall (6 oz tube) 3
SERVICE BULLETIN 601R- - -25- - -187 SB 601R- - - 25- - - 187 Page 6 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011
(3) Please send a purchase order to the address below to schedule the kits:
Bombardier Service Bulletin Kit Support T eam 123 Garratt Blvd, N42- - - 24 T oronto, Ontario Canada M3K 1Y5 Fax: 416- - - 375- - - 3060 Phone: 416- - - 375- - - 3920 Email: sbkits@aero.bombardier.com Please contact the Service Bulletin Kit Support T eam at the address above for terms and conditions.
(4) Refer to C&D Service Bulletins B301002- - - 25- - - 01, B301002- - - 25- - - 02, and 4652005- - - 25- - - 01 for terms and conditions.
(5) Refer to paragraph 3.B. for a list of consumables for this service bulletin.
For Business/Corporate Operators All Business/Corporate operators (i.e. operators who do not have a commercial airline operation) refer to SB 800- - - 00- - - 004 for commercial policy coverage and logistics/planning arrangements (refer to www.cic.bombardier.com/technical library/service bulletins/challenger/850/SB 800- - - 00- - - 004).
T o place an order for parts or kits, please call Bombardier Parts Logistics at 514- - - 855- - - 2999 or 1- - - 866- - - 538- - - 1247.
For all aircraft H. T ooling - - - Price and Availability There are no tool kits for this service bulletin.
Refer to paragraph 3.C. for a list of special tools and equipment for this service bulletin.
SERVICE BULLETIN 601R- - -25- - -187 SB 601R- - - 25- - - 187 Page 7 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011 I. Weight and Balance WEIGHT ARM MOMENT ¡ 25 lb 695.00 in. 17.375 (1000 lb--- in.)
11.34 kg 17.65 m 0.2002 (1000 kg- - - m) ¡ The value in the Moment column is divided by 1000.
Refer to the Weight & Balance Manual CSP A- - - 041.
NOTE: Because of the difference in weight of the different lining panel configurations, only the heaviest calculation is given. If necessary, weigh the aircraft after the incorporation of this service bulletin to get more accurate data.
J. Electrical Load Data Not changed.
K. References Modification Summary TC601R17981, Revision D- - - 1.
Restriction and/or Special Instruction (RSI) C- - -A265, Revision A.
C&D Zodiac Service Bulletin B301002- - - 25- - - 01, dated Apr 19/11.
C&D Zodiac Service Bulletin B301002- - - 25- - - 02, Revision 1, dated Jun 16/11.
C&D Zodiac Service Bulletin 4652005- - - 25- - - 01, dated Mar 10/11.
Aircraft Maintenance Manual.
Structural Repair Manual.
For Bombardier reference only: PCA 4625.
L. Other Publications Affected Aircraft Maintenance Manual (AMM) Aircraft Illustrated Parts Catalog (AIPC)
SERVICE BULLETIN 601R- - -25- - -187 SB 601R- - - 25- - - 187 Page 8 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011 M. Relationship Chart
PRE - - -SB
PART NUMBER NAME POST - - -SBPART NUMBER NAME 601R31668- - - 241 Floor panelassembly K601R45034- - - 2053 Floor panelassembly 601R31668- - - 243 Floor panelassembly K601R45034- - - 2055 Floor panelassembly 601R31668- - - 245 Floor panelassembly K601R45034- - - 2051 Floor panelassembly 601R31668- - - 247 Floor panelassembly K601R45034- - - 2057 Floor panelassembly 601R31668- - - 249 Floor panelassembly K601R45034- - - 2059 Floor panelassembly 601R31668- - - 273 Floor panelassembly K601R45034- - - 2063 Floor panelassembly 601R31668- - - 275 Floor panelassembly K601R45034- - - 2065 Floor panelassembly 601R31668- - - 277 Floor panelassembly K601R45034- - - 2061 Floor panelassembly 601R31668- - - 279 Floor panelassembly K601R45034- - - 2067 Floor panelassembly 601R31668- - - 281 Floor panelassembly K601R45034- - - 2069 Floor panelassembly 601R31668- - - 323 Floor panelassembly K601R45034- - - 2077 Floor panelassembly 601R31668- - - 325 Floor panelassembly K601R45034- - - 2071 Floor panelassembly 601R31668- - - 333 Floor panelassembly K601R45034- - - 2075 Floor panelassembly 601R31668- - - 345 Floor panelassembly K601R45034- - - 2073 Floor panelassembly 601R31668- - - 361 Floor panelassembly K601R45034- - - 2079 Floor panelassembly
SERVICE BULLETIN 601R- - -25- - -187 SB 601R- - - 25- - - 187 Page 9 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011
PRE - - -SB
PART NUMBER NAMEPOST - - -SBPART NUMBERNAME 601R31668- - - 495 Floor panelassembly K601R45034- - - 2087 Floor panelassembly 601R31668- - - 497 Floor panelassembly K601R45034- - - 2081 Floor panelassembly 601R31668- - - 499 Floor panelassembly K601R45034- - - 2085 Floor panelassembly 601R31668- - - 501 Floor panelassembly K601R45034- - - 2083 Floor panelassembly 601R31668- - - 503 Floor panelassembly K601R45034- - - 2089 Floor panelassembly 601R31668- - - 9037 Floor panelassembly K601R45034- - - 2097 Floor panelassembly 601R31668- - - 9063 Floor panelassembly K601R45034- - - 2107 Floor panelassembly 601R45103- - - 13 Clip K601R45034- - - 2019 Clip 601R45103- - - 19 Clip K601R45034- - - 2025 Clip 601R45103- - - 29 Clip K601R45034- - - 2027 Clip 601R45103- - - 33 Clip K601R45034- - - 2021 Clip 601R45103- - - 35 Clip K601R45034- - - 2023 Clip 601R45552- - - 5 Channelassembly K601R45034- - - 2007 Channelassembly 601R45552- - - 15 Channelassembly K601R45034- - - 2001 Channelassembly 601R45552- - - 19 or - - - 67 or 601R45551- - - 951 Channel assembly 601R45552- - - 71 Channelassembly 601R45552- - - 23 or - - - 951 or 955 Channel assembly K601R45034- - - 2029 Channelassembly 601R45552- - - 59 Channelassembly K601R45034- - - 2003 Channelassembly 601R45552- - - 125 Channelassembly K601R45034- - - 2005 Channelassembly
SERVICE BULLETIN 601R- - -25- - -187 SB 601R- - - 25- - - 187 Page 10 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011
PRE - - -SB
PART NUMBER NAMEPOST - - -SBPART NUMBERNAME 601R45105- - - 15 Channelassembly K601R45034- - - 2009 Channelassembly 601R45105- - - 21 Channelassembly K601R45034- - - 2013 Channelassembly 601R45102- - - 117 Channelassembly K601R45034- - - 2011 Channelassembly 601R45102- - - 131 Channelassembly K601R45034- - - 2015 Channelassembly 601R45102- - - 963 Channelassembly K601R45034- - - 2017 Channelassembly 601R96385- - - 19 or - - - 27 o r --- 3 5 Duct, plenum B303601- - - 101 or - - - 103 Duct, plenum BR7203- - - 804 and 601R520701- - - 9 Light, cargo BR7203- - - 804- - - 1 Light, cargo 601R45553- - - 1 Liner assembly B302103- - - 101 Liner assembly 601R45553- - - 3 or - - - 15, or
- - - 25 or - - - 29 or - - - 2501Liner assembly B302102- - - 101 Liner assembly 601R455532- - - 5 or - - - 17 o r --- 2 5 o r --- 3 5 o r 601R45561- - - 1 Liner assembly B303102- - - 101 Liner assembly 601R455532- - - 1 or - - - 7 or --- 1 1 o r --- 1 3 o r --- 1 5 o r
- - - 21 or - - - 2501 or 601R45560- - - 1 Liner assembly B303101- - - 101 or - - - 103Liner assembly 601R4553- - - 13 or - - - 17 or
- - - 27 or 601R45562- - - 1 Liner assembly B302104- - - 101 Liner assembly 601R455532- - - 3 or - - - 9 or
- - - 23 or - - - 2519 Liner assembly B302101- - - 101 Liner assembly 601R45158- - - 11 or - - - 15 or
- - - 21 or 601R45565- - - 3 or K601R45001- - - 7 Tie rod cap assembly B306104- - - 101 Tie rod capassembly
SERVICE BULLETIN 601R- - -25- - -187 SB 601R- - - 25- - - 187 Page 11 of 122 Jul 21Jul 21/2011 Revision A, Sept 01/2011
PRE - - -SB
PART NUMBER NAMEPOST - - -SBPART NUMBERNAME 601R45158- - - 3 or - - - 5 or --- 1 7 o r --- 1 9 o r 601R45565- - - 1 or K601R45001- - - 5 Tie rod cap assembly B306102- - - 101 or B306103- - - 101 or - - - 102 Tie rod cap assembly 601R45554- - - 7 or - - - 9 or 601R45566- - - 1 or K601R45001- - - 9 Tie rod cap assembly B306105- - - 101 Tie rod capassembly 601R45554- - - 1 or - - - 13 or 601R45563- - - 1 or K601R45001- - - 3 Tie rod cap assembly B306101- - - 101 Tie rod capassembly 601R45554- - - 5 or - - - 11 or 601R45567- - - 1 or K601R45001- - - 11 Tie rod cap assembly B306106- - - 101 Tie rod capassembly 601R45152- - - 11 or 601R45400- - - 977 Liner assembly B305103- - - 101 Liner assembly 601R45152- - - 9 or - - - 19 or
- - - 2501 or 601R45400- - - 955 or --- 9 6 5 Liner assembly B305102- - - 101 Liner assembly 601R45152- - - 13 or 601R45400- - - 981 Liner assembly B305101- - - 101 Liner assembly 601R45401- - - 7 or - - - 9 or
- - - 11 or 601R45400- - - 971 o r --- 9 7 3 Angle assembly B305113- - - 101 Duct skirt,bulkhead 601R45152- - - 15 or - - - 21 or 601R45400- - - 967 Angle assembly B305111- - - 101 Angle, floor 601R45152- - - 17 or - - - 23 or 601R45400- - - 969 Angle assembly B305112- - - 101 Angle, floor 601R45401- - - 5 or - - - 13 Duct assembly B305104- - - 101 Duct assembly 601R45154- - - 5 or - - - 13 or IS601R25520054- - - 5 Protection barrier B305123- - - 101 Liner assembly 601R45154- - - 3 or - - - 9 or --- 1 7 o r IS601R25520054- - - 3 Protection barrier 601R45154- - - 21 FPC Foamsheet