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SB 601R- - - 25- - - 198 Page 1 of 118 Sept 01/2011
SERVICE BULLETIN T echnical Publications THIS SERVICE BULLETIN IS SENT TO EACH OPERATOR. IF THE OPERATOR HAS LEASED
HAS SOLD AIRCRAFT OR TRANSFERRED SPARES IN THE LAST SIX MONTHS, THIS SERVICE
BULLETIN MUST BE SENT TO THE NEW OWNER, UNLESS CONFIRMATION WAS RECEIVED
THAT BOMBARDIER COMMERCIAL AIRCRAFT HAS INCLUDED THE NEW OPERATOR AIRCRAFT , THIS SERVICE BULLETIN MUST BE SENT TO THE LESSEE. IF THE OPERATOR ON THE DISTRIBUTION LIST .
ATA SYSTEM: 25- - -52 NUMBER: 601R - - -25- - -198 SUBJECT : Equipment/Furnishing - - - Cargo Compartment Linings - - - Replacement of Liners in the Cargo Compartment (European Configuration)
1. PLANNING INFORMATION A. Effectivity
(1) Aircraft Affected:
Service Bulletin: CL- - - 600- - - 2B19 Canadair Regional Jet (CRJ) Aircraft Serial Numbers 7003 thru 7067 and 7069 thru 7857 that have a European lining installation in the cargo compartment.
NOTE: To find out if your aircraft has a European lining installation in the cargo compartment and if this service bulletin is applicable to your aircraft, refer to Figure 1 of this service bulletin.
Production: This change will be incorporated before delivery on Aircraft Serial Numbers 7858 and subsequent.
NOTE: The instructions in this service bulletin are only applicable to the systems and parts installed at the time of delivery of the aircraft or as changed by Bombardier Service Bulletin(s). Before you do this bulletin, examine all STC, STA or e quivalent action changes to make sure this bulletin can be completed.
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 2 of 118 Sept 01/2011 B. Reason
(1) Condition The liners, installed in the cargo compartment, do not agree with the flammability requirements of Federal Aviation Regulation (FAR) Part 25.855.
(2) Evidence The installed liners were not correctly FAR Part 25.855 certified for flammability.
(3) Objective/Benefit This service bulletin gives the procedure to replace the liners in the cargo compartment, change some floor panels, and do C&D Zodiac Service Bulletins B301003- - - 25- - - 01 and B301003- - - 25- - - 02.
After incorporation of this service bulletin, the liners in the cargo compartment will agree with the flammability requirements of FAR Part 25.855.
C. Description The cargo-compartment door is opened. The sidewall liners and the rear bulkhead liners are removed. Some sidewall brackets are changed and new ones are installed. Sealed nutplate assemblies are installed on the rear pressure bulkhead.
C&D Service Bulletins B301003- - - 25- - - 01 and B301003- - - 25- - - 02 are done to change the 9G bulkhead.
Five floor panels are removed and changed. The floor panels are installed. The rear bulkhead liners and the sidewall liners are installed. Return-to-service tests are done.
D. Compliance Recommended Service Bulletin. Bombardier recommends that this service bulletin be done before 31 July 2014, unless otherwise directed by the airworthiness authority of the operator.
This service bulletin does not affect Airworthiness Limitations (AWLs) or Damage T olerance Inspections (DTIs).
E. Approval The technical content of this service bulletin has been approved under the authority of the TCCA Design Approval Organization No: DAO #93- - -Q- - -02.
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 3 of 118 Sept 01/2011 F. M a n p o w e r The man-hours given below are an estimate for direct labor done by an experienced crew on an aircraft prepared for maintenance.
This estimate does not include the time necessary for:
− Administrative functions such as planning, liaison, familiarization, and report writing.
− Non productive elapsed time such as rest time, having meals, and crew shift changes.
− Elapsed time such as for paint to dry, sealant to cure, and fuel tank venting.
− Preparation for modification (unless specified in the accomplishment instructions) such as cleaning and getting parts, tools, consumables, and ground equipment.
− Quality assurance inspections, troubleshooting and/or correction of discrepancies found when a task is done.
− All other activities that are not considered by Bombardier as directly related to the accomplishment of this procedure.
NOTE: For on-site labor assistance, please speak with a Fleet Services representative for a quote. The Fleet Services Team can be contacted via the CRC at 514- - - 855- - - 8500 or email at thd.crj@aero.bombardier.com.
It will take an estimated 87.00 man-hours to complete this service bulletin. The man- - - hours are divided as shown in the table that follows:
TASK M A N --- H O U R S ( 1 ) J o b S e t --- U p 20.00
(2) Procedure 60.00
(3) T est 3.00
(4) Job Close- - -Out 4.00 NOTE: This estimate does not include the man-hours necessary to do C&D Zodiac Service Bulletins B301003- - - 25- - - 01 and B301003- - - 25- - - 02.
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 4 of 118 Sept 01/2011 G. Material - - - Price and Availability
(1) The kits in the table that follows are available from Bombardier Commercial Aircraft.
NOTE: For a list of the kit contents, refer to paragraph 3.A.
KIT NUMBER NAME 601R25- - - 198K1 Structural Components, Baggage Bay Liners - - - European Configuration 601R25- - - 198K350 Baggage Bay Liners - - - European Configuration For aircraft that have a cargo-compartment load divider
KIT NUMBER NAME 601R25- - - 198K351 Baggage Bay Liners - - - European Configuration For aircraft that do not have a cargo-compartment load divider
KIT NUMBER NAME 601R25- - - 198K352 Baggage Bay Liners - - - European Configuration For aircraft that have Piccolo Tube P/N 601R99011 - - -13
KIT NUMBER NAME 601R25- - - 198K353 Baggage Bay Liners - - - European Configuration
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 5 of 118 Sept 01/2011 For aircraft that have Piccolo Tube P/N 601R99011 - - -1 or - - -9
KIT NUMBER NAME 601R25- - - 198K354 Baggage Bay Liners - - - European Configuration For aircraft post-service bulletin 601R - - -21 - - -059 or that have CR25 - - -359 (Cargo Compartment - - - T emperature Control)
KIT NUMBER NAME 601R25- - - 198K355 Baggage Bay Liners - - - European Configuration For aircraft pre-service bulletin 601R - - -21 - - -059 or that do not have CR25 - - -359 (Cargo Compartment - - - T emperature Control)
KIT NUMBER NAME 601R25- - - 198K356 Baggage Bay Liners - - - European Configuration For all aircraft
(2) The part in the table that follows is necessary to do this service bulletin and is available from Bombardier Commercial Aircraft.
PART NUMBER NAME QUANTITY TAFB101- - - 006S Sealant, firewall (6 oz tube) 3
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 6 of 118 Sept 01/2011
(3) Please send a purchase order to the address below to schedule the kits:
Bombardier Service Bulletin Kit Support T eam 123 Garratt Blvd, N42- - - 24 T oronto, Ontario Canada M3K 1Y5 Fax: 416- - - 375- - - 3060 Phone: 416- - - 375- - - 3920 Email: sbkits@aero.bombardier.com Please contact the Service Bulletin Kit Support T eam at the address above for terms and conditions.
(4) Refer to C&D Service Bulletins B301003- - - 25- - - 01 and B301003- - - 25- - - 02 for terms and conditions.
(5) Refer to paragraph 3.B. for a list of consumables for this service bulletin.
For Business/Corporate Operators All Business/Corporate operators (i.e. operators who do not have a commercial airline operation) refer to SB 800- - - 00- - - 004 for commercial policy coverage and logistics/planning arrangements (refer to www.cic.bombardier.com/technical library/service bulletins/challenger/850/SB 800- - - 00- - - 004).
T o place an order for parts or kits, please call Bombardier Parts Logistics at 514- - - 855- - - 2999 or 1- - - 866- - - 538- - - 1247.
For all aircraft H. T ooling - - - Price and Availability There are no tool kits for this service bulletin.
Refer to paragraph 3.C. for a list of special tools and equipment for this service bulletin.
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 7 of 118 Sept 01/2011 I. Weight and Balance WEIGHT ARM MOMENT ¡ 20 lb 701.00 in. 14.020 (1000 lb--- in.)
9.07 kg 17.81 m 0.1615 (1000 kg- - - m) ¡ The value in the Moment column is divided by 1000.
Refer to the Weight & Balance Manual CSP A- - - 041.
NOTE: Because of the difference in weight of the different lining panel configurations, only the heaviest calculation is given. If necessary, weigh the aircraft after the incorporation of this service bulletin to get more accurate data.
J. Electrical Load Data Not changed.
K. References Modification Summary TC601R17982, Revision D.
Restriction and/or Special Instruction (RSI) C- - -A265, Revision A.
C&D Zodiac Service Bulletin B301003- - - 25- - - 01, dated Apr 19/11.
C&D Zodiac Service Bulletin B301003- - - 25- - - 02. Revision 1, dated Aug 31/11 Aircraft Maintenance Manual.
Structural Repair Manual.
For Bombardier reference only: PCA 4625.
L. Other Publications Affected Aircraft Maintenance Manual (AMM) Aircraft Illustrated Parts Catalog (AIPC)
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 8 of 118 Sept 01/2011 M. Relationship Chart
PRE - - -SB
PART NUMBER NAME POST - - -SBPART NUMBER NAME 601R31668- - - 241 Floor panelassembly K601R45035- - - 2053 Floor panelassembly 601R31668- - - 243 Floor panelassembly K601R45035- - - 2055 Floor panelassembly 601R31668- - - 245 Floor panelassembly K601R45035- - - 2051 Floor panelassembly 601R31668- - - 247 Floor panelassembly K601R45035- - - 2057 Floor panelassembly 601R31668- - - 249 Floor panelassembly K601R45035- - - 2059 Floor panelassembly 601R31668- - - 273 Floor panelassembly K601R45035- - - 2063 Floor panelassembly 601R31668- - - 275 Floor panelassembly K601R45035- - - 2065 Floor panelassembly 601R31668- - - 277 Floor panelassembly K601R45035- - - 2061 Floor panelassembly 601R31668- - - 279 Floor panelassembly K601R45035- - - 2067 Floor panelassembly 601R31668- - - 281 Floor panelassembly K601R45035- - - 2069 Floor panelassembly 601R31668- - - 323 Floor panelassembly K601R45035- - - 2077 Floor panelassembly 601R31668- - - 325 Floor panelassembly K601R45035- - - 2071 Floor panelassembly 601R31668- - - 333 Floor panelassembly K601R45035- - - 2075 Floor panelassembly 601R31668- - - 345 Floor panelassembly K601R45035- - - 2073 Floor panelassembly 601R31668- - - 361 Floor panelassembly K601R45035- - - 2079 Floor panelassembly
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 9 of 118 Sept 01/2011
PRE - - -SB
PART NUMBER NAMEPOST - - -SBPART NUMBERNAME 601R31668- - - 495 Floor panelassembly K601R45035- - - 2087 Floor panelassembly 601R31668- - - 497 Floor panelassembly K601R45035- - - 2081 Floor panelassembly 601R31668- - - 499 Floor panelassembly K601R45035- - - 2085 Floor panelassembly 601R31668- - - 501 Floor panelassembly K601R45035- - - 2083 Floor panelassembly 601R31668- - - 503 Floor panelassembly K601R45035- - - 2089 Floor panelassembly 601R31668- - - 9037 Floor panelassembly K601R45035- - - 2097 Floor panelassembly 601R31668- - - 9063 Floor panelassembly K601R45035- - - 2107 Floor panelassembly 601R45103- - - 13 Clip K601R45035- - - 2029 Clip 601R45103- - - 19 Clip K601R45035- - - 2111 Clip 601R45103- - - 29 Clip K601R45035- - - 2113 Clip 601R45103- - - 33 Clip K601R45035- - - 2031 Clip 601R45103- - - 35 Clip K601R45035- - - 2033 Clip 601R45552- - - 17 Channelassembly K601R45035- - - 2105 Channelassembly 601R45552- - - 13 Channelassembly K601R45035- - - 2043 or- - - 2047 or - - - 2101 Channelassembly 601R45552- - - 59 Channelassembly K601R45035- - - 2003 Channelassembly 601R45552- - - 125 Channelassembly K601R45035- - - 2001 Channelassembly 601R45105- - - 15 Channelassembly K601R45035- - - 2011 Channelassembly 601R45105- - - 21 Channelassembly K601R45035- - - 2015 Channelassembly
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 10 of 118 Sept 01/2011
PRE - - -SB
PART NUMBER NAMEPOST - - -SBPART NUMBERNAME 601R45102- - - 117 Channelassembly K601R45035- - - 2013 Channelassembly 601R45102- - - 119 Channelassembly K601R45035- - - 2009 Channelassembly 601R45102- - - 121 Channelassembly K601R45035- - - 2103 Channelassembly 601R45102- - - 123 Channelassembly K601R45035- - - 2041 or- - - 2109 Channelassembly 601R45102- - - 127 Channelassembly K601R45035- - - 2039 Channelassembly 601R45102- - - 131 Channelassembly K601R45035- - - 2017 Channelassembly 601R45102- - - 133 Channelassembly K601R45035- - - 2021 or- - - 2025 or - - - 2035 Channelassembly 601R45102- - - 135 Channelassembly K601R45035- - - 2045 or- - - 2049 Channelassembly 601R45102- - - 139 Channelassembly K601R45035- - - 2007 Channelassembly 601R45102- - - 147 Channelassembly K601R45035- - - 2005 Channelassembly 601R45102- - - 165 Channelassembly K601R45035- - - 2023 or- - - 2027 or - - - 2037 Channelassembly 601R45102- - - 963 Channelassembly K601R45035- - - 2019 Channelassembly 601R96385- - - 19 or - - - 27 o r --- 3 5 Duct, plenum B303601- - - 101 or - - - 103 Duct, plenum BR7203- - - 804 and 601R520701- - - 9 Light, cargo BR7203- - - 804- - - 1 Light, cargo 601R45151- - - 1 Liner assembly B302123- - - 101 Liner assembly 601R455532- - - 19 or 601R45151- - - 3 or - - - 23 or
- - - 2506 Liner assembly B302122- - - 101 Liner assembly
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 11 of 118 Sept 01/2011
PRE - - -SB
PART NUMBER NAMEPOST - - -SBPART NUMBERNAME 601R45151- - - 5 or 601R45570- - - 1 Liner assembly B303122- - - 101 Liner assembly 601R45151- - - 13 or - - - 21 or - - - 2503 or 601R45571- - - 1 or 601R45578- - - 1 Liner assembly B303121- - - 101 or - - - 103Liner assembly 601R45151- - - 15 or - - - 25 or 601R45572- - - 1 Liner assembly B302124- - - 101 Liner assembly 601R45151- - - 11 or - - - 191 or - - - 2502 or - - - 2519 or 601R48946- - - 1 Liner assembly B302121- - - 101 Liner assembly 601R45573- - - 1 or 601R45158- - - 13 or 601R45554- - - 23 or K601R45002- - - 9 Tie rod cap assembly B306126- - - 101 Tie rod capassembly 601R48901- - - 1 or 601R45158- - - 13 or 601R45554- - - 23 or K601R45002- - - 9 Tie rod cap assembly B306105- - - 103 Tie rod capassembly 601R48902- - - 1 or 601R45158- - - 7 or - - - 33 or K601R5002- - - 7 or 601R45002- - - 5 or 601R45158- - - 3 or - - - 5 or --- 3 1 Tie rod cap assembly B306123- - - 101 or - - - 105 Tie rod capassembly 601R48902- - - 1 or 601R45002- - - 5 or 601R45158- - - 3 or - - - 5 or --- 3 1 Tie rod cap assembly B306123- - - 103 Tie rod capassembly 601R48905- - - 1 or 601R45002- - - 3 or 601R45158- - - 3 or - - - 29 Tie rod cap assembly B306122- - - 101 Tie rod capassembly 601R48903- - - 1 or 601R45158- - - 1 or 601R45554- - - 21 or 601R45001- - - 5 Tie rod cap assembly B306121- - - 101 Tie rod capassembly
SERVICE BULLETIN 601R- - -25- - -198 SB 601R- - - 25- - - 198 Page 12 of 118 Sept 01/2011
PRE - - -SB
PART NUMBER NAMEPOST - - -SBPART NUMBERNAME 601R45152- - - 11 or 601R45400- - - 977 Liner assembly B305103- - - 101 Liner assembly 601R45152- - - 9 or - - - 19 or
- - - 2501 or 601R45400- - - 965 Liner assembly B305102- - - 101 Liner assembly 601R45152- - - 13 or 601R45400- - - 981 Liner assembly B305101- - - 101 Liner assembly 601R45401- - - 7 or - - - 9 or
- - - 11 or 601R45400- - - 971 o r --- 9 7 3 Angle assembly B305113- - - 101 Duct skirt,bulkhead 601R45152- - - 15 or - - - 21 or 601R45400- - - 967 Angle assembly B305111- - - 101 Angle, floor 601R45152- - - 17 or - - - 23 or 601R45400- - - 969 Liner assembly B305112- - - 101 Angle, floor 601R45401- - - 5 or - - - 13 Duct assembly B305104- - - 101 Duct assembly 601R45154- - - 5 or - - - 13 or IS601R25520054- - - 5 Protection barrier B305123- - - 101 Liner assembly 601R45154- - - 3 or - - - 9 or --- 1 7 o r IS601R25520054- - - 3 Protection barrier 601R45154- - - 21 FPC Foamsheet 601R45154- - - 7 or - - - 15 or IS601R25520054- - - 7 Protection barrier B305122- - - 101 Liner assembly 601R45154- - - 1 or - - - 11 or
- - - 19 or 601R45400- - - 955 or IS601R25520054- - - 1 Protection barrier B305121- - - 101 Liner assembly 601R45451- - - 1 or - - - 7 or 601R45350- - - 971 Shroud, door B303110- - - 1 Shroud, door 601R45451- - - 3 or 601R45350- - - 965 Liner assembly B302105- - - 101 Liner assembly 601R45451- - - 5 or 601R45350- - - 967 Liner assembly B302106- - - 101 Liner assembly