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This text is OCR from a scan. OCR can misread letters and numbers. © Bombardier Inc. Filed by the FAA in regulations.gov docket FAA-2017-0477; AD 2017-16-13 incorporates this document by reference. Not covered by OpenAirDocs’ CC0 dedication.
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CHÄLLENGER 605 CUSTOMER SERVICES SINESS
SERVICE BULLETIN This Service Bulletin is available at:
www.cic.bombardier.com MODEL CL-600-2B16 ATA 35-20 OXYGEN
MODIFICATION - PASSENGER OXYGEN MASK LANYAPLACEMENT OF THE
RETROACTIVE ACTION
(1) RETROACTIVE ACTION APPLICABLE TO AIRCRAFT, SERIAL NO. 5833 THAT
HAS INCORPORATED THE RETROFIT MODIFICATION OF THE PASSENGER OXYGEN ASSEMBLIES AS PER C&D DRAWING C298582 REV. A, VIA SERVICE REQUESTS FOR PRODUCT SUPPORT ACTION (SPSA) NO. 00754.
- FOR AIRCRAFT, SERIAL NO. 5833, PART C MUST BE DONE TO MEET THE
INTENT OF THIS SERVICE BULLETIN
1. PLANNING INFORMATION For cost savings, it is suggested that PART A of this Service Bulletin is done at the next Maintenance Check, STLMC 05-21-11 (Chapter 5, Task No.
35-23-65-601) Operational Test of the Passenger Oxygen System. PART A of this Service Bulletin and the Maintenance Check require deployment of the passenger masks.
A. Effectivity CL-600-2B16 aircraft Serial No. 5702 to 5705, 5707, 5709, 5710, 5712, 5714, 5715, 5718, 5719, 5722, 5723, 5725, 5727, 5728, 5731 to 5733, 5735, 5736, 5740, 5742, 5743, 5745, 5746, 5748 to 5750, 5752 to 5754, 5756 to 5758, 5760 to 5762, 5764 to 5766, 5768 to 5770, 5772 to 5774, 5776 to 5780, 5782 to 5787, 5790, 5791, 5793, 5794, 5796, 5797, 5799, 5800, 5802, 5803, 5805 to 5814, 5816, 5818 to 5820, 5823 to 5829, 5831 to 5853, 5856, 5857, 5859 to 5863, 5865 to 5874, 5876 to 5881, 5883 to 5888, 5890 to 5894, 5896 to 5898, 5900 to 5906, 5908 to 5911, 5913 to 5938, 5940 to 5947, 5949 to 5980, 5982 to 5985, 5987 and 5988.
tefer to applicable govermercomelance wi is and make sure that the work described in this nendations and/or acceptable industry standards is document as prophetary to bombardier I sent of Bombardier the ander its at Of tasted in any form or any means without the pr Leart, Chalenger, Glous, 076 Fa of Bombardier Inc. or is subsid Basic Issue: Jan 28/2016 605-35-003 I Revision 02: Apr 18/2016 Page 1 of 11
OMBARDIE!
CHALLENGER 605 MODEL CL-600-2B16 B. Reason The lanyard length of the passenger drop down oxygen masks is too long. In the event that the oxygen masks are automatically deployed there's a possibility that certain passengers may not receive oxygen supply. This is due to the increased length of the lanyard which may cause the pin tethered to the opposite end of the lanyard to remain engaged into the oxygen flow mechanism when the mask is pulled to the passenger's face.
This Service Bulletin gives instructions to replace the existing lanyards from the passenger oxygen box assemblies with lanyards of correct length. This will enable correct functionality of the oxygen supply to the passenger oxygen mask in the event of an emergency.
C. Description This Service Bulletin gives instructions in:
PART A, to:
- Open the left and right side Passenger Service Units (PSUs) to get access to the back side of the cabin oxygen box assemblies for re-identification,
- Remove the lavatory headliners to get access to the back side of the lavatory oxygen box assembly for re-identification,
- Drop the oxygen masks (if not already deployed),
- Replace the lanyard attached to each mask and re-identify the oxygen box assemblies, and
- Close the access to the oxygen box assemblies, the lavatory headliners, and PSUS.
PART B, to:
- Remove the lavatory headliners to get access to the back side of the lavatory oxygen box assemblies for re-identification,
- Drop the oxygen masks (if not already deployed) from the lavatory oxygen box,
- Replace the lanyard attached to each mask and re-identify the oxygen box assembly, and
- Close the access to the oxygen box assembly and the lavatory headliners, PART C, to:
- Open the right side Passenger Service Unit (PSUs) to get access to the back side of the cabin oxygen box assemblies situated above the divan,
- Remove the cover of the lavatory oxygen box assembly,
- Drop the oxygen masks (if not already deployed),
- Replace the lanyard attached to each mask,
- Re-identify the oxygen box assemblies situated above the divan, and
- Close the access to the oxygen box assemblies and PSUs.
Basic Issue: Jan 28/2016 605-35-003 1 Revision 02: Apr 18/2016 Page 2 of 11
BOMBARDIER CHALLENGER 605 MODEL CL-600-2B16 D. Compliance Recommended within 60 months or 2400 flight hours, whichever comes first from this Service Bulletin release date (Basic Issue).
NOTE: For cost savings, it is suggested that PART A of this Service Bulletin is done at the next Maintenance Check, STLMC 05-21-11 (Chapter 5, Task No. 35-23-65-601) Operational Test of the Passenger Oxygen System.
PART A of this Service Bulletin and the Maintenance Check require deployment of the passenger masks.
E. Approval The technical content of this Service Bulletin has been approved under the authority of Transport Canada STC number SA06-90, FAA STC number ST02355NY, EASA STC number 10016019 (Old STC ref. EASA.IM.A.S.02186).
F. Manpower NOTES: 1. The man-hours given are estimates to help you schedule the tasks given in this bulletin. The estimates are for direct labor performed by an experienced crew and do not include the time for familiarization, planning, aircraft preparation in hangar such as towing and positioning of scaffolds, removal of interior furnishings, repainting, supervision and inspection.
For more information related to the manpower estimates, refer to SB 605-00-002.
2. This Service Bulletin may require consumable materials that have specific curing times (refer to Paragraph 3). The accumulated curing time is not included in the labor estimates and should be considered for planning purposes before you schedule this Service Bulletin.
For PART A, 2.0 man-hours are necessary to do this modification.
For PART B, 0.5 man-hour is necessary to do this modification.
For PART C, 1.0 man-hour is necessary to do this modification.
Bombardier pays for the labor to do PART A or B or C of this modification if:
- the work is done at Bombardier Business Aviation Services (BBAS) or Authorized Service Facilities (ASF), and
- this Service Bulletin is carried out within 60 months of the time of release of this Service Bulletin (Basic Issue).
Additional man-hours are necessary to repack the masks into the oxygen box assemblies.
Basic Issue: Jan 28/2016 605-35-003 1 Revision 02: Apr 18/2016 Page 3 of 11
CHÄLLENGÉR 605 MODEL CL-600-2B16 Bombardier does not pay for the labor to repack the masks into the oxygen box assemblies. This is part of the scheduled operational test of the Passenger Oxygen System.
NOTE: For cost savings, it is suggested to do PART A of this modification at the next Maintenance Check, STLMC 05-21-11 (Chapter 5, Task No.
35-23-65-601) Operational Test of the Passenger Oxygen System.
PART A of this Service Bulletin and the Maintenance Check require deployment of the passenger masks.
G. Material - Cost and Availability For aircraft, Serial No. 5702 to 5705, 5707, 5709, 5710, 5712, 5714, 5715, 5718, 5/19, 5/22, 5723, 5725, 5727, 5728, 5731 to 5733, 5735, 5736, 5740, 5742, 5743 5745, 5746, 5748 to 5750, 5752 to 5754, 5756 to 5758, 5760 to 5762, 5764 to 5794, 5766, 5797, 5799, 800,542, 7603, 5805 10 5814, 5816, 5918 10 9120793, 5823 to 5829, 5831 to 5853, 5856, 5857, 5859 to 5863, 5865 to 5874, 5876 to and 5924 10 5926, kI CDC29-006-501 is necessary to do this modification.
KIT NO. PRICE Please contact Bombardier Aerospace CDKC29-006-501 Parts Services, in Montreal, for delivery lead times and confirmation of prices.
For aircraft, Serial No. 5896, 5898, 5910, 5914 to 5923, 5927 to 5938, 5940 to 5947, 5949 to 5980, 5982 to 5985, 5987 and 5988, Kit CDKC29-006-503 is necessary to do this modification.
KIT NO. PRICE Please contact Bombardier Aerospace CDKC29-006-503 Parts Services, in Montreal, for delivery lead times and confirmation of prices.
These kits are available at no cost if a no-charge purchase order is sent to Bombardier Aerospace in less than 60 months from the release date of this Service Bulletin (Basic Issue).
Smart Parts Plus does not pay for the kits to do this modification.
Basic Issue: Jan 28/2016 605-35-003 1 Revision 02: Apr 18/2016 Page 4 of 11
CHẤLLENGÉR 605 MODEL CL-600-2B16 H. Tooling The equipment and tools listed below are necessary to do this modification.
GSE REFERENCE NO. PART NO. DESCRIPTION 24-00-24 S4933959-501 Tag, Circuit Breaker NOTES: 1. Refer to the CL-605 Illustrated Tool and Equipment Manual to make sure you use the correct equipment configuration.
2. Refer to the Liability Statement for the CL-605 for acceptable GSE equivalents.
I. Weight and Balance No change.
J. Electrical Load Data No change.
K. References
- Bombardier Aerospace, Restriction and/or Special Instruction (RSI), C-4129, Rev. D.
- C&D Zodiac Aerospace, Service Bulletin C298561-35-01 (attached).
- CL-605 Supplemental Maintenance Manual (SMM), Chapters 25 and 35.
- CL-605 Supplemental Illustrated Parts Catalog (SIPC), Chapter 35.
- CL-605 Aircraft Maintenance Manual (AMM), Chapters 6, 24 and 35.
- CL-605 Aircraft Illustrated Tool and Equipment Manual (ITEM), Chapter 24.
- Bombardier Aerospace, Standard Practices Manual (SPM), Chapters 20 and 51.
L. Publications Affected Bombardier Aerospace, Supplemental Illustrated Parts Catalog Addendum A04-1502-SIPCA (attached).
M. Equivalent Service Bulletin None.
2. ACCOMPLISHMENT INSTRUCTIONS A. Aircraft Setup
(1) Obey all electrical/electronic safety precautions. Refer to AMM 24-00-00-910-801.
Basic Issue: Jan 28/2016 605-35-003 I Revision 02: Apr 18/2016 Page 5 of 11
OMBA DIER CHALLENGER 605 MODEL CL-600-2B16
(2) Remove electrical power from the aircraft. Refer to AMM 24-00-00-861-802.
(3) Obey all the oxygen safety precautions. Refer to AMM 35-00-00-910-801.
(4) For aircraft, Serial No. 5702 to 5705, 5707, 5709, 5710, 5712, 5714, 5715, 5718, 5719, 5722, 5723, 5725, 5727, 5728, 5731 to 5733, 5735, 5736, 5740, 5742, 5743, 5745, 5746, 5748 to 5750, 5752 to 5754, 5756 to 5758, 5760 to 5762, 5764 to 5766, 5768 to 5770, 5772 to 5774, 5776 to 5780, 5782 to 5787, 5790, 5791, 5793, 5794, 5796, 5797, 5799, 5800, 5802, 5803, 5805 to 5814, 5816, 5818 to 5820, 5823 to 5829, 5831, 5832, 5834 to 5853, 5856, 5857, 5859 to 5863, 5865 to 5874, 5876 to 5881, 5883 to 5888, 5890 to 5894, 5897, 5900 to 5906, 5908, 5909, 5911, 5913 and 5924 to 5926, do the steps that
(a) Open the Passenger Service Unit (PSU) to get access to the oxygen box assemblies, Part No: C298561-501, -505 and/or -507. Refer to SMM 25-26-53-010-801.
NOTE: Some of the oxygen boxes have been identified with -301 at the end of the assembly number. The -301 is an internal identification and this second dash number should not be considered in identifying the assembly. Below you will find the equivalent numbers for all 4 different assemblies as found in the C&D Zodiac Aerospace, Service Bulletin C298561-35-01.
IDENTIFIED ASSY NO. ON A/C EQUIVALENT C298561-501-301 C298561-501 C298561-503-301 C298561-503 C298561-505-301 C298561-505 C298561-507-301 C298561-507
(b) Completely remove the lavatory right-hand headliner and partially remove he center headliner so that it can be lowered to get access to the packside of the oxygen box assembly, Part No: C298561-503. Refer to SMM 25-40-55-000-801.
(5) For aircraft, Serial No. 5896, 5898, 5910, 5914 to 5923, 5927 to 5938, 5940 to 5947, 5949 to 5980, 5982 to 5985, 5987 and 5988, do the steps that follow:
(a) Completely remove the lavatory right-hand headliner and partially remove the center headliner so that it can be lowered to get access to the backside of the oxygen box assembly, Part No: C298561-503. Refer to SMM 25-40-55-000-801.
Some of the oxygen boxes have been identified with -301 at the end of the assembly number. The -301 is an internal identification and this second dash number should not be considered in identifying the assembly. Below you will find the equivalent number for the lavatory oxygen box assembly as found in the C&D Zodiac Aerospace, Service Bulletin C298561-35-01.
Basic Issue: Jan 28/2016 605-35-003 I Revision 02: Apr 18/2016 Page 6 of 11
CHALLENGER 605 MODEL CL-600-2B16 IDENTIFIED ASSY NO. ON A/C EQUIVALENT C298561-503-301 C298561-503
(6) For aircraft, Serial No. 5833 do the steps that follow:
(a) Open the Passenger Service Unit (PSU) to get access to the two oxygen box assemblies above the divan only, Part No: C298561-505. Refer to SMM 25-26-53-010-801.
NOTE: Some of the oxygen boxes have been identified with -301 at the end of the assembly number. The -301 is an internal identification and this second dash number should not be considered in identifying the assembly. Below you will find the equivalent number for the divan oxygen box assembly as found in the C&D Zodiac Aerospace, Service Bulletin C298561-35-01.
IDENTIFIED ASSY NO. ON A/C EQUIVALENT C298561-503-301 C298561-503 C298561-505-301 C298561-505
(b) To get access to the lavatory oxygen mask lanyard, use a flat blade tool and carefully pry off the cover of the lavatory oxygen box assembly.
B. Modification
(1) PART A:
For aircraft, Serial No. 5702 to 5705, 5707, 5709, 5710, 5712, 5714, 5715, 5718, 5719, 5722, 5723, 5725, 5727, 5728, 5731 to 5733, 5735, 5736, 5740, 5742, 5743, 5745, 5746, 5748 to 5750, 5752 to 5754, 5756 to 5758, 5760 to 5762, 5764 to 5766, 5768 to 5770, 5772 to 5774, 5776 to 5780, 5782 to 5787, 5790, 5791, 5793, 5794, 5796, 5797, 5799, 5800, 5802, 5803, 5805 to 5814, 5816, 5818 to 5820, 5823 to 5829, 5831 to 5832, 5834 to 5853, 5856, 5857, 5859 to 5863, 5865 to 5874, 5876 to 5881, 5883 to 5888, 5890 to 5894, 5897, 5900 to 5906, 5908, 5909, 5911, 5913 and 5924 to 5926, do the step that follows:
(a) Replace the lanyards and re-identify the oxygen box assemblies. Refer to C&D Zodiac Aerospace, Service Bulletin C298561-35-01.
NOTE: If this Service Bulletin is being planned at the same time as the drop-down test of the passenger masks, it is preferable to perform the test first to provide immediate access to all masks.
Do not repack the masks until after this SB has been completed.
Basic Issue: Jan 28/2016 605-35-003 I Revision 02: Apr 18/2016 Page 7 of 11
DIER CHALLENGER 605 MODEL CL-600-2B16
(2) PART B:
For aircraft, Serial No. 5896, 5898, 5910, 5914 to 5923, 5927 to 5938, 5940 to 5947, 5949 to 5980, 5982 to 5985, 5987 and 5988 do the step that follows:
(a) Replace the lanyards of the oxygen masks in the lavatory only and re-identify the oxygen box assembly with new placard. Refer to C&D Zodiac Aerospace, Service Bulletin C298561-35-01.
(3) PART C:
For aircraft, Serial No. 5833 do the steps that follow:
(a) Replace the lanyards of the oxygen masks for the oxygen box assemblies situated above the divan and in the lavatory. Refer to C&D Zodiac Re-identify only the oxygen box assemblies above the divan with new placards. The lavatory oxygen box assembly does not need to be re-identified. The existing placard remains as is stating Part No.
C298581-503.
(4) Repack the passenger oxygen masks. Refer to SMM 35-20-53-530-801.
C. Close-out
(1) If removed, raise and secure the center lavatory headliner then install the right-hand lavatory headliner. Refer to SMM 25-40-55-400-801.
(2) If removed, install the cover of the cabin and lavatory oxygen box assemblies.
(3) If opened, close the PSU. Refer to SMM 25-26-53-410-801.
(4) Remove all tools, equipment and unwanted materials from the aircraft.
D. Recording
(1) Insert the Supplemental Illustrated Parts Catalog Addendum document A04-1502-SIPCA adjacent to the affected section in the completion SIPC and record the incorporation of the SIPCA document on the SIPC Record of Addenda (RoA) sheet.
1. To obtain an RoA, login to the Bombardier customer services website and navigate to the technical library.
- Select Engineering & Service Documents> Interior Modification Documents from the left side navigation menu.
- At the top of the page, use the drop down menu to select Challenger.
- Expand the selection for your aircraft model and use the provided links to download the appropriate version of the RoA for your manual.
Basic Issue: Jan 28/2016 605-35-003 I Revision 02: Apr 18/2016 Page 8 of 11
BOMBARDIER CHALLENGER 605 MODEL CL-600-2B16
2. Insert the RoA sheet after the revision log, or the record of temporary revision.
NOTE: The SIPCA document is not a Temporary Revision (TR) and shall be retained for all future revisions, unless instructed otherwise.
(2) When this Service Bulletin is completed, make an entry in the aircraft log and send the attached Incorporation Notice to Bombardier Business Aircraft Customer Services (BBACS).
In an effort to improve the quality of our technical communications, we are requesting your feedback. Please take a moment to fill out our easy on-line Service Bulletin survey:
http://csefeedback.aero.bombardier.com
3. MATERIAL INFORMATION A. Kit For aircraft, Serial No. 5702 to 5705, 5707, 5709, 5710, 5712, 5714, 5715, 5718, 5719, 5722, 5723, 5725, 5727, 5728, 5731 to 5733, 5735, 5736, 5740, 5742, 5743, 5745, 5746, 5748 to 5750, 5752 to 5754, 5756 to 5758, 5760 to 5762, 5764 to 523 820, 51 10 583: 838 5857- 3630 5865 586810 54, 587320..
5661, 5883 to 5888, 5890 to 5894, 5897, 5900 to 5906, 5908, 5909, 5911, 5913 and 5924 to 5926, Kit CDKC29-006-501 is necessary to do this Service Bulletin and contains the parts that follow, as detailed in C&D Zodiac Aerospace SB C298561-35-01.
NEW PART NO. DESCRIPTION QTY DISPOSITION C291564-501 Lanyard Assy, Mask - 20 Install New
10.00 LG C291564-505 Lanyard Assy, Mask - 6.00 LG 2 Install New CDPL604-5-C298561 -35-01 Incorporation Placard Service Bulletin 11 Install New For aircraft, Serial No. 5896, 5898, 5910, 5914 to 5923, 5927 to 5938, 5940 to 5947 5949 to 5980, 5982 to 5985, 5987 and 5988, Kit CDKC29-006-503 is necessary to do this Service Bulletin and contains the parts that follow, as detailed in C&D Zodiac Aerospace SB C298561-35-01.
Basic Issue: Jan 28/2016 605-35-003 I Revision 02: Apr 18/2016 Page 9 of 11
CHALLENGÉR 605 MODEL CL-600-2B16 NEW PART NO. DESCRIPTION QTY DISPOSITION C291564-505 Lanyard Assy, Mask - 6.00 LG 2 Install New CDPL604-5-C298561 -35-01 Incorporation Placard Service Bulletin 1 Install New B. Parts No parts required.
C. Material Only one of the materials that follow, or an equivalent, is necessary to do this Service Bulletin. These can be purchased from a local supplier. Bombardier Aerospace does not pay for these consumables.
SUPPLIER DESCRIPTION NO./NAME PART SPECIFICATION QUANTITY (SEE NOTE) Solvent Blend - DS-108 As Necessary Code: A Acetone ASTM AD329 As Necessary Code: B Isopropyl Alcohol - TT-1-735 or As Necessary Code: B ASTM AD770 (MEK) Methyl-Ethyl-Ketone TT-M-216 As Necessary Code: B NOTES: 1. Refer to the table that follows for each suppliers address listed by codes.
2. The Curing Time (CT), if applicable, for each consumable material is indicated with the description of each product.
3. At time of release of this Service Bulletin, the information on the supplier was valid and accurate. In the event that this information has changed, the operator is encouraged to use the World Wide Web to find a local supplier.
Basic Issue: Jan 28/2016 605-35-003 I Revision 02: Apr 18/2016 Page 10 of 11
CHÄLLÊNGÉŘ 605 MODEL CL-600-2B16
SUPPLIERS ADDRESSES BY CODES Code: A Code: B Socomore Commercially Available 2901 Shamrock Ave Forth Worth, Texas 76107 USA el.: (1) 817-335-182 ax: (1) 817-335-240 www.socomore.com D. Publications No publications required.
Basic Issue: Jan 28/2016 605-35-003 I Revision 02: Apr 18/2016 Page 11 of 11
ZODIAC
CGD ZODIAC AEROSPACE
CABIN INTERIORS
SERVICE BULLETIN 5701 BOLSA AVE, HUNTINGTON BEACH, CA 92647 (CAGE NO. 56135)
SERVICE BULLETIN
STANDARD
EQUIPMENT/FURNISHINGS - OXYGEN BOX ASSEMBLY - LANYARDS REPLACEMENT
1. PLANNING INFORMATION A. EFFECTIVITY This Service Bulletin (SB) applies to the Oxygen Box Assembly (PN C298561-501 thru 507), installed in Challenger 605 aircraft.
Refer to Bombardier Service Bulletin 605-35-003 for the list of aircraft affected.
B. REASON The lanyard length for the passenger drop-down oxygen masks is too long. In the event of an emergency where the oxygen masks are automatically deployed, the increased length may cause the pin tethered to the opposite end of the lanyard, to remain engaged into the oxygen flow mechanism when the mask is pulled to the passenger's face. If the pin is not released from the oxygen flow mechanism, the passenger will not receive oxygen to the mask.
C. DESCRIPTION This Service Bulletin gives instructions to replace the lanyards of the drop-down oxygen masks in the Passenger Service Units and Lavatory headliner.
D. COMPLIANCE Refer to Bombardier Service Bulletin 605-35-003 for compliance time.
APPROVAL The technical content of this Service Bulletin has been reviewed and accepted by Bombardier.
F. MANPOWER Refer to Bombardier Service Bulletin 605-35-003 for terms and conditions.
G. WEIGHT AND BALANCE Weight and balance impact is negligible.
Initial Issue : Feb 19/15 C298561-35-01 Revision 2: Oct 14/15 Page 1 of 10