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Basic Issue: Mar 29/2012 700-52-6007 Page 1 of 1 SERVICE BULLETIN SUMMARY This Service Bulletin is available at:
www.cic.bombardier.com MODEL BD-700-1A10 (BD-700) ATA 52-41 DOORS MODIFICATION – AFT EQUIPMENT-COMPARTMENT DOOR –
MODIFICATION TO PREVENT FUEL INGRESS INTO THE AFT EQUIPMENT BAY The information below is provided for your reference. For full details, please see corresponding paragraph contained within this bulletin.
RECOMMENDED SPECIFIED TIME COMPLIANCE COMPLIANCE TIME Within 24 months from this Service Bulletin release date (Basic Issue) EFFECTIVITY: A/C Serial No. 9381 and 9432 to 9476 MANPOWER: 8 man-hours KITS and/or PARTS YES NO
TOOLING/GSE YES NO PLANNING INFORMATION: See important information at the start of Paragraph 1. YES NO
DEDICATED SCHEDULE YES NO PREREQUISITE SERVICE BULLETINS: N/A To place an order for parts or kits, please call Bombardier Aerospace Parts Services at:
514-855-2999 or 1-866-538-1247
Refer to applicable governmental agency regulations and requirements and make sure that the work described in this Service Bulletin is performed in compliance with manufacturer’s recommendations and/or acceptable industry standards.
This document is proprietary to Bombardier Inc. and/or its affiliates and may not be reproduced or copied in any form or by any means without the prior written consent of Bombardier Inc. and/or its affiliates.
© 2012 Bombardier Inc. All rights reserved Challenger*, Global Express*, Global Express XRS*, Global 5000*, Learjet* are Trademarks of Bombardier Inc.
Basic Issue: Mar 29/2012 700-52-6007 Page 1 of 20 SERVICE BULLETIN This Service Bulletin is available at:
www.cic.bombardier.com MODEL BD-700-1A10 (BD-700) ATA 52-41 DOORS MODIFICATION – AFT EQUIPMENT-COMPARTMENT DOOR –
MODIFICATION TO PREVENT FUEL INGRESS INTO THE AFT EQUIPMENT BAY
1. PLANNING INFORMATION A. Effectivity BD-700-1A10 aircraft, Serial No. 9381 and 9432 to 9476.
NOTE: The instructions given in this Service Bulletin are only applicable to the systems and parts installed at the time of delivery of the aircraft or as changed by Bombardier Aerospace Service Bulletin(s).
Before you do this bulletin, examine all STC, STA or equivalent action changes to make sure that this bulletin can be completed.
B. Reason Several cases have been reported where fluid from the aft fuel tank drain was found to run back along the center line of the aircraft and entered the aft equipment bay via the slot in the door latch mechanism.
This Service Bulletin provides instructions to install a cover to the aft equipment bay door latch mechanism. This modification will reduce the risk of drain mast fluids from entering and accumulating in the aft equipment bay.
C. Description This Service Bulletin gives instructions to:
– Remove the aft equipment-compartment door, – Do the modification to the door, – Install the door, and – Do the necessary tests to make sure that the system operates correctly.
MODEL BD-700-1A10 (BD-700) Basic Issue: Mar 29/2012 700-52-6007 Page 2 of 20 D. Compliance Recommended – Within 24 months from this Service Bulletin release date (Basic Issue).
E. Approval The technical content of this Service Bulletin has been approved under the authority of Transport Canada Civil Aviation (TCCA) Design Approval Organization (DAO) No. DAO #93-Q-02.
NOTES: 1. The technical content of this Service Bulletin is accepted by the FAA under the Canada/USA bilateral Aviation Safety Agreement.
2. The technical content of this Service Bulletin is accepted by the JAA and by EASA in accordance with established procedures.
F. Manpower NOTES: 1. The man-hours given are estimates to help you schedule the tasks given in this bulletin. The estimates are for direct labor performed by an experienced crew and do not include the time for familiarization, planning, aircraft preparation in hangar such as towing and positioning of scaffolds, removal of interior furnishings, repainting, supervision and inspection.
2. This Service Bulletin may require consumable materials that have specific curing times (refer to Paragraph 3). The accumulated curing time is not included in the labor estimates and should be considered for planning purposes before you schedule this Service Bulletin.
3. Labour hours are based on the fact that the modification will be done at the next scheduled maintenance task or inspection. Therefore no man-hours are allotted to prepare the aircraft for maintenance or to prepare for this Service Bulletin.
8 man-hours are necessary to do this modification.
The labor required to do this Service Bulletin is at no cost if:
(i) the work is done at Bombardier Business Aviation Services (BBAS) or Authorized Service Facilities (ASF), and
(ii) this Service Bulletin is scheduled in less than 24 months from its release date (Basic Issue).
MODEL BD-700-1A10 (BD-700) Basic Issue: Mar 29/2012 700-52-6007 Page 3 of 20 G. Material - Cost and Availability Kit 700K52-042 is necessary to do this modification. Only the U.S. domestic price is shown:
KIT NO. PRICE 700K52-042 $720.00 The above price can change. For the price outside of the U.S., refer to the last applicable Spare Parts Price Catalog. This data is also available from Bombardier Business Aviation Services (BBAS) at the addresses shown in the catalog.
75 kits were available when this Service Bulletin was released. Sufficient kits will be kept for the estimated amount of orders.
This kit is available at no cost if a no-charge purchase order is sent to Bombardier Aerospace in less than 24 months from this Service Bulletin release date (Basic Issue).
During or after the above free period, Smart Parts Plus does not pay for the kit.
H. Tooling No equipment or special tools are necessary.
I. Weight and Balance
WEIGHT MOMENT +0.45 pounds (0.204 kg) +411.7 pound-inches (4.74 kg m) J. Electrical Load Data No change.
K. References – Bombardier Aerospace, Modification Summary, 700T97601, Rev. E.
– Bombardier Aerospace, Kit Drawing KGS991-9040, Rev. D.
– Global 6000 BD-700-1A10 (BD-700) Aircraft Maintenance Manual (AMM), Chapters 6 and 52.
– Global 6000 BD-700-1A10 (BD-700) Structural Repair Manual (SRM), Chapter 51.
L. Other Publications Affected None.
MODEL BD-700-1A10 (BD-700) Basic Issue: Mar 29/2012 700-52-6007 Page 4 of 20 M. Equivalent Service Bulletins – For the Global 5000 BD-700-1A11 (BD-700) Featuring Global Vision Flight Deck aircraft, use SB 700-52-5007.
– For the Global Express and Global Express XRS BD-700-1A10 (BD-700) aircraft, use SB 700-52-042.
– For the Global 5000 BD-700-1A11 (BD-700) aircraft, use SB 700-1A11-52-019.
2. ACCOMPLISHMENT INSTRUCTIONS NOTES: 1. All TASKs given in the procedures that follow are from the Global 6000 BD-700-1A10 (BD-700) Aircraft Maintenance Manual unless otherwise specified.
2. All references made to zones, access panels and/or doors, are from the Global 6000 BD-700-1A10 (BD-700) Aircraft Maintenance Manual, Chapter 6.
A. Aircraft Setup Remove the aft equipment –compartment door. Refer to TASK 52-41-00-000-801.
B. Modification
(1) Do the modification to the door as follows (refer to drawing KGS991-9040):
(a) Position the packer, item 5 to the door skin panel and mark off the position of the five holes to suit the installation of five rivets, item 11 and two off holes for the installation of the bolt, item 9.
(b) Use hole pattern and drill five holes diameter 0.128 in (3.25 mm) and two holes diameter 0.1535 in (3.89 mm) through packer, item 5 and door skin.
(c) Remove existing two off rivets and replace with rivets item 11. Refer to note R4 and to SRM Chapter 51-42-08.
(d) Wet assemble the packer to the door skin with five rivets, item 11. Refer to SRM Chapters 51-23-04 and 51-42-08.
(e) Remove existing six fasteners and open holes to diameter 0.1535 in
(3.89 mm).
(f) Temporarily center position the cover, item 3 and packers, item 4 about aft equipment-compartment door latch system.
(g) Use the six holes in the door structure and mark off the position on cover and packers. Drill eight holes diameter 0.1535 in (3.89 mm) in the cover and packers, item 4.
(h) Assemble cover and packers with A/nuts, items 7 and 8, and rivets, item
10. Refer to SRM Chapter 51-42-08.
NOTE: Verify the minimum clearance of 0.010 in (0.25 mm) between the latch assy and packers. Trim if necessary. Apply primer and topcoat to the reworked area.
MODEL BD-700-1A10 (BD-700) Basic Issue: Mar 29/2012 700-52-6007 Page 5 of 20
(i) Use bolts, item 9 and wet install the cover/packers assembly to the aft equipment – compartment door.
(j) Use PR 1422 and do the sealing around mating edge of cover assy and door area. Refer to SRM Chapter 51-23-04.
NOTE: Perform a visual inspection of the seal.
(2) Install the aft equipment-compartment door. Refer to TASK 52-41-00-400-801.
(3) Do an operational test of the door. Refer to TASK 52-41-00-710-801.
C. Close-out Remove all tools, equipment and unwanted materials from the aircraft.
D. Recording When this Service Bulletin is completed, make an entry in the aircraft log and send the attached Incorporation Notice to Bombardier Business Aircraft Customer Services (BBACS).
In an effort to improve the quality of our technical communications, we are requesting your feedback. Please take a moment to fill out our easy on-line Service Bulletin survey:
http://csefeedback.aero.bombardier.com
3. MATERIAL INFORMATION A. Kit Kit 700K52-042 is necessary to do this Service Bulletin and contains the parts that follow:
NEW PART NO.
QTY ITEM USED PART NO.
INSTRUCTIONS -
DISPOSITION B0205001AD3-7A 16 Rivet - - B0205001AD4-4A 7 Rivet - - KGS991-9040-5 2 Packer - - KGS991-9040-7 1 Packer - - KGS991-9040-9 1 Blister Cover - - MS21075-06N 6 A/Nut Double Lug, Floating - - NAS1789C06 2 A/Nut Single Lug, Floating - - NAS7401-6 8 Bolt, CSK Head - - NOTES: 1. In case of discrepancy between this list and the “Service Bulletin Kit Parts List” contained in the respective kit, then the latter list prevails.
MODEL BD-700-1A10 (BD-700) Basic Issue: Mar 29/2012 700-52-6007 Page 6 of 20
2. The actual quantity for some of the hardware contained in the kit can be greater than the amount shown in the table as these items are supplied in prepackaged quantities.
B. Parts No parts required.
C. Material The materials that follow, or equivalent, are necessary to do this Service Bulletin.
These can be purchased from a local supplier. Bombardier Aerospace does not pay for these consumables.
DESCRIPTION PART No./NAME
SPECIFICATION QUANTITY SUPPLIER (See Note) Polyurethane Topcoat WHITE 17875 STD595 As Necessary Code: A Sealant PR1422 BAMS552-002 As Necessary Code: A Primer 10P4-2 Green. BAMS 565-001 Grade A As Necessary Code: B Solvent Diestone DLS or Diestone HFP or HFE-71DA
- As Necessary Code: C
Cloth, Lint Free - - As Necessary Code: D NOTES: 1. Refer to the table that follows for each supplier’s address listed by codes.
2. The Curing Time (CT), if applicable, for each consumable material is indicated with the description of each product.
3. At time of release of this Service Bulletin, the information on the supplier was valid and accurate. In the event that this information has changed, the operator is encouraged to use the World Wide Web to find a local supplier.
MODEL BD-700-1A10 (BD-700) Basic Issue: Mar 29/2012 700-52-6007 Page 7 of 20
SUPPLIERS ADDRESSES BY CODES Code: A PRC-Desoto International 5676 Timberlea Blvd.
Mississauga, Ontario Canada, L4W 4M6 Tel.: (905) 629-7999 Code: B Akzo Nobel Aerospace Coatings Inc 1 East Water Street, Waukegan Il, 60085 Tel.:1-847-623-4200 Fax: 847-625-3200 Code: C MagChem Inc 1271 Ampere Boucherville, Que.
Canada, J4B 5Z5 Tel.: (450) 655-1344 or 3M Product Information Center 3M Center, Building 0304-01-01 St. Paul, MN 55144-1000 U.S.A.
Tel.: 1-888-364-3577 Fax: 1-800-713-6329 Code: D Commercially Available D. Publications No publications required.
MODEL BD-700-1A10 (BD-700) PL KGS991-9040– Kit – GX – Aft Equipment Bay Door Latch – Lock Sealing (Sheet 1 of 4, Rev. D) Basic Issue: Mar 29/2012 700-52-6007 Page 8 of 20
MODEL BD-700-1A10 (BD-700) PL KGS991-9040– Kit – GX – Aft Equipment Bay Door Latch – Lock Sealing (Sheet 2 of 4, Rev. D) Basic Issue: Mar 29/2012 700-52-6007 Page 9 of 20
MODEL BD-700-1A10 (BD-700) PL KGS991-9040– Kit – GX – Aft Equipment Bay Door Latch – Lock Sealing (Sheet 3 of 4, Rev. D) Basic Issue: Mar 29/2012 700-52-6007 Page 10 of 20
MODEL BD-700-1A10 (BD-700) PL KGS991-9040– Kit – GX – Aft Equipment Bay Door Latch – Lock Sealing (Sheet 4 of 4, Rev. D) Basic Issue: Mar 29/2012 700-52-6007 Page 11 of 20