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Diamond Diamond Aircraft Industries GmbH WI-RSB 42-139 AIRCRAFT Nikolaus-August-Otto-Straße 5 WI-RSB 42NG-081 2700 Wiener Neustadt, Austria Revision 1 Page 3 of 9 24-Oct-2019
III INSTRUCTIONS I.1 Replacement of rudder T-yoke axle
1. Remove the pilot and copilot seat in accordance with AMM, Section 25-10.
Remove the middle tunnel front cover in accordance with AMM, Section 25-10.
Remove the two heating hoses from Y-connector in acc. with AMM, Section 25-10.
4. Disconnect the short elevator push rod from the main spar lever.
Remove the passenger seat in accordance with AMM, Section 25-10.
Check the clearances while moving the rudder in both directions
• between end of T-yoke bolts for copilot's right rudder cable & pilot's left rudder cable and nose landing gear (NG) steering rod (continuous circle in picture 4)
• and between head of T-yoke bolts for copilot's right rudder cable & pilot's left rudder cable and support plate (dashed circle in picture 4).
Record the measured clearances. Each clearance must be greater than 2 mm (0.08 in).
Pictures 1 - 4 show the affected area.
picture 1 picture 2 picture 3 picture 4
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Diamond Diamond Aircraft Industries GmbH WI-RSB 42-139 AIRCRAFT Nikolaus-August-Otto-Straße 5 WI-RSB 42NG-081 2700 Wiener Neustadt, Austria Revision 1 Page 6 of 9 24-Oct-2019 M.2 Installation of T-yoke without oblong hole washer installed to the rudder steering bracket Install the T-yoke with
• the new T-yoke bolt D60-5320-00-32,
• a DIN 125 washer between support plate and T-yoke,
• a DIN 125 washer between the T-yoke and the rudder steering bracket,
• a DIN 9021 washer between the self-locking nut and the rudder steering bracket, a new self-locking nut and
• a retaining pin AN416-1 perpendicular to the flight direction in accordance with figure 2.
Note: The retaining pin can damage the heating hose if not installed perpendicular to the flight direction.
T-yoke axle bolt Lightning protection strap Support plate
1.
Washer DIN 125 T-Yoke Rudder steering bracket Washer DIN 125
• Washer DIN 9021 Self-locking nut Retaining pin figure 2
2. Tighten the T-yoke bolt with a tightening torque of 10 Nm.
Adjust left and right rudder cable turnbuckles to give the correct tension to the control cables in accordance with AMM, Section 27-20.
4. Check clearances in accordance with step 6 in Section III.1.
If any of the clearances is not greater than 2mm (0.08 in), reposition the T-yoke in accordance with Work Instruction of MSB 42-087 / MSB 42NG-016, Section III.3, latest effective issue.
Continue with step 14 in Section III.1.
Diamond Diamond Aircraft Industries GmbH WI-RSB 42-139 AIRCRAFT Nikolaus-August-Otto-Straße 5 WI-RSB 42NG-081 2700 Wiener Neustadt, Austria Revision 1 Page 7 of 9 24-Oct-2019 I|.3 Installation of T-yoke with oblong hole washer D60-5320-00-31 well bonded to the rudder steering bracket Install the T-yoke with
• the new T-yoke bolt D60-5320-00-32, a DIN 125 washer between support plate and T-yoke,
• a DIN 988 shim between the T-yoke and well bonded oblong hole washer, a DIN 9021 washer between the self-locking nut and the rudder steering bracket,
• a new self-locking nut and
• a retaining pin AN416-1 perpendicular to the flight direction in accordance with figure 3.
Note: The retaining pin can damage the heating hose if not installed perpendicular to the flight direction.
T-yoke axle Lightning protection strap
1.
Support plate Washer DIN 125 T-Yoke Rudder steering bracket Shim DIN 988 Oblong hole washer D60-5320-00-31 Washer DIN 9021 Retaining pin Self-locking nut figure 3
2. Tighten the T-yoke bolt with a tightening torque of 10 Nm.
Adjust left and right rudder cable turnbuckles to give the correct tension to the control
3. cables in accordance with AMM, Section 27-20.
4. Check clearances in accordance with step 6 in Section III.1.
5. Continue with step 14 in Section III.1.
Diamond Diamond Aircraft Industries GmbH WI-RSB 42-139 AIRCRAFT Nikolaus-August-Otto-Straße 5 WI-RSB 42NG-081 2700 Wiener Neustadt, Austria Revision 1 Page 8 of 9 24-Oct-2019 II.4 Installation of T-yoke with oblong hole washer D60-5320-00-31 01 (additional step) well bonded to the rudder steering bracket Install the T-yoke with
• the new T-yoke bolt D60-5320-00-32, a DIN 125 washer between support plate and T-yoke,
• a DIN 9021 washer between the self-locking nut and the rudder steering bracket, a new self-locking nut and
• a retaining pin AN416-1 perpendicular to the flight direction in accordance with figure 4.
Note: The retaining pin can damage the heating hose if not installed perpendicular to the flight direction.
Lightning protection strap T-yoke axle Support plate Washer DIN 125 T-yoke Rudder steering bracket Oblong hole washer D60-5320-00-31_01 Washer DIN 9021 Retaining pin Self-locking nut figure 4
2. Tighten the T-yoke bolt with a tightening torque of 10 Nm.
3. Adjust left and right rudder cable turnbuckles to give the correct tension to the control cables in accordance with AMM, Section 27-20.
Check clearances in accordance with step 6 in Section III.1.
5. Continue with step 14 in Section III.1.