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© Embraer S.A. Filed by the FAA in regulations.gov docket FAA-2022-0399, the docket of AD 2022-12-11. Not covered by OpenAirDocs’ CC0 dedication.

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LANDING GEAR - INTRODUCTION OF LINEAGE DEDICATED MLG SHOCK STRUT PART NUMBERS AND

SEGREGATION OF LIFE LIMITS OF THE MLG SIDE STAY PARTS In connection with the use of this document, Embraer does not provide any express or implied warranties and expressly disclaims any warranty of merchantability or fitness for a particular purpose.

This document contains trade secrets, confidential, proprietary information of Embraer and technical data subject to U.S. Export Administration Regulation ("EAR") and other countries export control laws and regulations. Diversion contrary to the EAR and other laws and regulations is strictly forbidden. The above restrictions may apply to data on all pages of this document.

1. PLANNING INFORMATION A. SB EFFECTIVITY Aircraft affected:

MODEL SN EMBRAER 190 ECJ 19000109, 19000140, 19000159, 19000177, 19000203, 19000225, 19000236, 19000243, 19000261, 19000278, 19000296, 19000307, 19000317, 19000362, 19000438, 19000453, 19000534, 19000559, 19000571, 19000611, 19000632, 19000641, 19000656, 19000683, 19000691, 19000695, 19000705, 19000709, and 19000732, equipped with the affected component.

Affected component:

Refer to paragraph 1.A EFFECTIVITY of ELEB SB190-70240-32-01, in the annex to section 4.

APPENDIX 1, and to paragraph 1.A EFFECTIVITY of Liebherr SB4573A-32-01, in the annex to section

4. APPENDIX 2 of this bulletin.

NOTE: This effectivity list includes the aircraft that originally have the affected component installed.

Since this component is a Line Replaceable Unit (LRU), refer to the fleet maintenance control record and verify if the unit was replaced during routine maintenance.

In-production effectivity:

EMBRAER 190( ) model aircraft SN 19000773 and on, have an equivalent factory-included modification.

B. CONCURRENT REQUIREMENTS None.

C. REASON

(1) HISTORY Some structural parts (life limited items included) used in the MLG of ERJ 190-100/190-200 are common to the MLG used in the ERJ 190-100 ECJ model (Lineage 1000). Although the enditems are not part numbers common to these models, the mentioned common parts may be interchanged during repair or overhaul. Since the operational loads are different for the two models, the adequate life limitation may not be adequately controlled in this scenario. The parts that can not be interchanged must be reidentified for use only on Lineage aircraft.

(2) OBJECTIVE

SERVICE BULLETIN Date: Sep 21, 2020 Revision No.:

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This Service Bulletin provides instruction to reidentify the MLG side stay assembly and the MLG shock strut assembly, and create dedicated PNs that will prevent the interchange of 190-100/190-200 parts with Lineage parts.

(3) EXPECTED BENEFITS This modification is intended to prevent the incorrect control on the remaining life limit of the affected parts.

(4) REVISION HISTORY None.

D. DESCRIPTION This Bulletin is divided into 2 PARTS, as follows:

PART I INSPECTION OF THE AIRCRAFT DOCUMENTATION APPLICABLE TO: Refer to 1.A. SB EFFECTIVITY.

PART I of this Service Bulletin provides instructions to do the inspection of the MLG side stay assembly and MLG shock strut assembly documentation.

To do this, it is necessary to get access to the applicable aircraft documentation.

PART II REIDENTIFICATION OF THE ITEMS OF MLG SIDESTAY ASSY AND MLG SHOCK STRUT ASSY APPLICABLE TO: Refer to 1.A. SB EFFECTIVITY.

The modification presented in this PART II of bulletin consists of the reidentification of the affected parts of the MLG side stay and MLG shock strut.

To do this, it is necessary to get access to the MLG area.

NOTE: The modification presented in this bulletin does not affect Fatigue Critical Structure (FCS).

E. COMPLIANCE

(1) APPLICABLE TO PART I Embraer recommends the accomplishment of Part I of this service bulletin during the next 12MO maintenance stop.

(2) APPLICABLE TO PART II Embraer recommends the accomplishment of Part II of this service bulletin during the landing gear overhaul or at the next suitable component maintenance opportunity (next shop visit).

F. APPROVAL The changes to the type design specified in this Service Bulletin have been approved by Agência Nacional de Aviação Civil (ANAC).

NOTE: If any aircraft listed in the SB effectivity has an incorporated modification or repair that is not from EMBRAER and which affects the content of this Service Bulletin, the operator will take full responsibility for obtaining approval by a regulatory agency for any adaptation necessary before the incorporation of this Service Bulletin.

SERVICE BULLETIN SB190LIN-32-0039 Page 2 of 38 Date: Sep 21, 2020 Revision No.:

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G. ESTIMATED MANPOWER This is an estimate of the manpower necessary to accomplish this Service Bulletin on a single aircraft.

It is intended for direct labor only, performed by experienced personnel and does not include the time to plan, prepare or inspect the work. Sealant, paint or adhesive curing times are not included either.

It is assumed that all the tools, parts and other means are readily available when necessary.

An adjustment to these values may be necessary to meet particular circumstances.

(1) APPLICABLE TO PART I – Access opening: None.

– Inspection: 0.5 man-hours.

– Modification: None.

– Access closure: None.

– Test: None.

(2) APPLICABLE TO PART II – Refer to Section 1.G. Manpower of SB190-70240-32-01 in the annex to Section 4.

APPENDIX 1 of this Bulletin, and – Refer to Section 1.G. Manpower of SB4573A-32-01 in the annex to Section 4. APPENDIX 2 of this Bulletin.

H. WEIGHT AND BALANCE APPLICABLE TO PART I and PART II None.

I. SOFTWARE ACCOMPLISHMENT SUMMARY None.

J. REFERENCES AMM 190LIN/( ) Aircraft Maintenance Manual PART II - 20-00-00 - STANDARDPRACTICES-AIRFRAME.

AMM 190LIN/( ) Aircraft Maintenance Manual PART II - 32-00-00 - LANDING GEAR.

ELEB SB190-70240-32-01

LANDING GEAR - INTRODUCTION OF LINEAGE DEDICATED MLG STAY PART NUMBERS.

LIEBHERR SB4573A-32-01

LANDING GEAR - MAIN LANDING GEAR - INTRODUCTION OF LINEAGE DEDICATED MLG SHOCK STRUT PART NUMBERS.

K. OTHER PUBLICATIONS AFFECTED None.

SERVICE BULLETIN Date: Sep 21, 2020 Revision No.:

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2. MATERIAL INFORMATION A. MATERIAL - PRICE AND AVAILABILITY

(1) MATERIAL AVAILABLE FROM EMBRAER Refer to paragraph 2.C. MATERIAL NECESSARY FOR EACH AIRCRAFT.

(2) MATERIAL AVAILABLE FROM OTHER VENDORS Refer to paragraph 2.C. MATERIAL NECESSARY FOR EACH AIRCRAFT and 2.D. MATERIAL NECESSARY FOR EACH SPARE.

B. INDUSTRY SUPPORT INFORMATION

(1) WARRANTY COVERAGE

(a) Parts The SB parts will be provided at no charge.

(b) Labor

APPLICABLE TO PART I Embraer will compensate up to 0.5 man.hours if PART I is performed at an Embraer Owned or Authorized Service Center.

APPLICABLE TO PART II Embraer will compensate up to 9 man.hours if PART II is performed at an Embraer Owned or Authorized Service Center, during 1st landing gear overhaul, as follows:

1 Up to 3 man.hours for SB190-70240-32-01 in the annex to Section 4. APPENDIX 1 of this Bulletin 2 Up to 6 man.hours for SB4573A-32-01 in the annex to Section 4. APPENDIX 2 of this Bulletin.

(c) Expiration Not applicable.

C. MATERIAL NECESSARY FOR EACH AIRCRAFT When applicable, the use of alternative or similar parts is allowed, once it is approved by Embraer as indicated in the related Embraer Technical Publications or through a formal Embraer communication channel.

The necessary expendable or consumable parts presented in the AMM Tasks mentioned in this bulletin can be acquired from the operator's inventories or ordered as spares.

(1) TOP KITS AND KITS None.

(2) MATERIAL TO BE PROCURED

(a) Parts The material required for the accomplishment of ELEB SB190-70240-32-01 should be ordered from Embraer facilities. Refer to Section 2.C. MATERIAL NECESSARY FOR

SERVICE BULLETIN SB190LIN-32-0039 Page 4 of 38 Date: Sep 21, 2020 Revision No.:

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EACH COMPONENT of ELEB SB190-70240-32-01 in the annex to Section 4. APPENDIX 1 of this Bulletin.

The material required for the accomplishment of Liebherr SB4573A-32-01 should be ordered from Embraer. Refer to Section 2.C LIST OF COMPONENTS of Liebherr SB 4573A-32-01 in the annex to Section 4. APPENDIX 2 of this Bulletin

(b) Consumable Materials Refer to Section 2.C. MATERIAL NECESSARY FOR EACH COMPONENT of SB190-70240-32-01 in the annex to Section 4. APPENDIX 1 of this Bulletin and Section

2.C LIST OF COMPONENTS of SB 4573A-32-01 in the annex to Section 4. APPENDIX 2 of this Bulletin.

(c) Kit Updating None.

D. MATERIAL NECESSARY FOR EACH SPARE Refer to Section 2.D. MATERIAL NECESSARY FOR EACH SPARE of SB190-70240-32-01 in the annex to Section 4. APPENDIX 1 of this Bulletin.

E. REIDENTIFIED PARTS Refer to Section 2.E. REIDENTIFIED PARTS of SB190-70240-32-01 in the annex to Section 4.

APPENDIX 1 of this Bulletin and Section 2.D. SUB-COMPONENTS TO BE REIDENTIFIED of SB4573A-32-01-01 in the annex to Section 4. APPENDIX 2 of this Bulletin.

F. TOOLING - PRICE AND AVAILABILITY Refer to Section 2.F. TOOLING – PRICE AND AVAILABILITY of SB190-70240-32-01 in the annex to Section 4. APPENDIX 1 of this Bulletin and to Section 2.F. SPECIAL TOOLS of SB 4573A-32-01 in the annex to Section 4. APPENDIX 2 of this Bulletin.

SERVICE BULLETIN Date: Sep 21, 2020 Revision No.:

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3. ACCOMPLISHMENT INSTRUCTIONS NOTE:

1) Obey all of the WARNINGS and CAUTIONS included in the mentioned manuals and procedures.

2) The Manuals and other documents are mentioned as acronyms or with a simplified form.

Refer to section 1.J. REFERENCES for a more complete definition.

The steps below outline the general accomplishment instructions.

The detailed sequence is included in the respective figure, when necessary.

A. Make sure that the aircraft is safe for maintenance. Refer to AMM TASK 20-00-00-910-801-A/200 - Aircraft Maintenance Safety Procedures - Standard Procedures.

B. Do the procedure to make the aircraft safe for the maintenance of the landing gear. Refer to AMM TASK 32-00-00-860-801-A/200 - Landing Gear - Prepare for Maintenance.

C. PART I - INSPECTION OF THE AIRCRAFT DOCUMENTATION

(1) Check if any life-limited item of the MLG side stay assembly and MLG shock strut assembly has been replaced and are reported on the related log card.

(2) Perform step 3. F. and fill the online SB evaluation form with the updated log cards of the LH/RH MLG side stay and LH/RH MLG shock strut.

D. PART II - REIDENTIFICATION OF THE ITEMS OF MLG SIDE STAY ASSY AND MLG SHOCK STRUT ASSY.

(1) Do the reidentification of the MLG side stay assembly according to the instructions given in 3.

ACCOMPLISHMENT INSTRUCTIONS of ELEB SB190-70240-32-01, in the annex to Section 4.

APPENDIX 1 of this bulletin.

(2) Do the reidentification of the MLG shock strut assembly according to the instructions given in 3.

ACCOMPLISHMENT INSTRUCTIONS of Liebherr SB4573A-32-01 in the annex to Section 4.

APPENDIX 2 of this bulletin.

(3) Perform step 3. E. and on and fill the online SB evaluation form with the updated log cards of the LH/RH MLG side stay and LH/RH MLG shock strut.

E. Put the aircraft back to a serviceable condition.

F. Write the accomplishment of PART I and/or PART II this bulletin in the applicable documents.

NOTE: Please use the online SB evaluation form available on the myTECHCARE portal ( http:// www.techcare.embraer.com). Go to "Maintenance > eTechPubs > Utilities > SB Evaluation Form" to inform us about the SBs that you have incorporated in your fleet, as well as the difficulties found during the SB incorporation.

This will allow Embraer to consider your aircraft configuration when providing future modifications.

Your feedback will be much appreciated to improve the quality of Embraer modifications.

SERVICE BULLETIN SB190LIN-32-0039 Page 6 of 38 Date: Sep 21, 2020 Revision No.:

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4. APPENDIX 1 ELEB SB 190-70240-32-01#LANDING GEAR – INTRODUCTION OF LINEAGE DEDICATED MLG STAY PART NUMBERS.

SERVICE BULLETIN Date: Sep 21, 2020 Revision No.:

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SERVICE BULLETIN

DATE: 17/JUN/2020 190-70240-32-01 REVISION No.: Initial Issue Page 1 of 12

LANDING GEAR – INTRODUCTION OF LINEAGE

DEDICATED MLG STAY PART NUMBERS

1. PLANNING INFORMATION

A. EFFECTIVITY

(1) Affected Components:

TABLE 1

MLG SIDE STAY ASSY SERIAL NUMBER 190-70240-401 All Serial Numbers 190-70240-402 All Serial Numbers

(2) In-production effectivity:

PN’s and SN’s not included in the SB            

B. CONCURRENT REQUIREMENTS

Not applicable.

C. REASON

ERJ190 and Lineage A/C share several parts of the M LG Side Stay with the same Part Number (PN) therefore it is possible that parts of ERJ 190 and Lineage are mixed during repair or overhaul. The li fe limit for parts installed on Lineage A/C are different than for ERJ190, therefor e the PNs for Lineage A/C require a dedicated PN.

SERVICE BULLETIN SB190LIN-32-0039 Page 8 of 38 Date: Sep 21, 2020 Revision No.:

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SERVICE BULLETIN

DATE: 17/JUN/2020 190-70240-32-01 REVISION No.: Initial Issue Page 2 of 12

D. DESCRIPTION

This Service Bulletin gives the instructions to seg regate and reidentify the parts of the MLG Side Stay Assy PN 190-70240-401 and PN 190-70240-402.

E. COMPLIANCE

ELEB recommends the accomplishment of this bulletin during the overhaul campaign or at the next suitable component maintenance opportunity (next shop visit).

F. APPROVAL

Government or other regulatory agency approval of this Service Bulletin is under EMBRAER’s responsibility.

G. ESTIMATED MANPOWER

The time required for the accomplishment of the mod ification described in this Service Bulletin is as follows:

Re-identification of the parts: 1.5 man-hours

NOTE : This estimate is for direct labor only, performed b y experienced personnel, and does not include the time to plan, p repare, remove, install, paint, sealant curing time or inspect the work, if this is required.

H. WEIGHT AND BALANCE

Not applicable.

SERVICE BULLETIN Date: Sep 21, 2020 Revision No.:

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SERVICE BULLETIN

DATE: 17/JUN/2020 190-70240-32-01 REVISION No.: Initial Issue Page 3 of 12

I. ELECTRICAL LOAD DATA

Not applicable.

J. SOFTWARE ACCOMPLISHMENT SUMMARY

Not applicable.

K. REFERENCES

C.M.M T.P.190/E001 – “MLG Side Stay” - Component Ma intenance Manual, ATA Chapter No. 32-11-11.

L. PUBLICATION AFFECTED

C.M.M T.P.190/E001 – “MLG Side Stay” - Component Ma intenance Manual, ATA Chapter No. 32-11-11.

M. INTERCHANGEABILITY/INTERMIXABILITY

C.M.M T.P.190/E001 – “MLG Side Stay” - Component Ma intenance Manual, ATA Chapter No. 32-11-11.

SERVICE BULLETIN SB190LIN-32-0039 Page 10 of 38 Date: Sep 21, 2020 Revision No.:

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SERVICE BULLETIN

DATE: 17/JUN/2020 190-70240-32-01 REVISION No.: Initial Issue Page 4 of 12

2. MATERIAL INFORMATION

A. MATERIAL – PRICE AND AVAILABILITY

(1) The MLG Side Stay has Life Limited Parts (LLPs) that are controlled in accordance with the Maintenance Planning Guide (MPG ). Back-to-birth traceability and a Non-Incident Statement (NIS) mus t be provided with each MLG Side Stay sent to an Embraer authorized Lineage Maintenance, Repair and Overhaul (MRO) organization.

(2) Contact EMBRAER Executive Aviation for price an d availability of the Nameplate P/N PNE104003-016.

(3) Repair of MLG Side Stay beyond the scope of the segregation and rework specified in this Service Bulletin will be invoiced separately.

(4) Make sure that orders specify:

a) This Service Bulletin;

b) The MSN of each aircraft affected by this Servic e Bulletin;

c) The Serial Number of each MLG Side Stay affected by this Service Bulletin.

(5) Embraer is responsible for customer service act ivities toward Lineage customers. All purchase or repair orders associated with this SB must be processed through the local Embraer Executive Aviat ion facility, on behalf of Lineage customers.

B. INDUSTRY SUPPORT INFORMATION

Embraer is responsible for customer service activit ies toward Lineage customers. All purchase or repair orders associated with this SB must be processed through the local Embraer Executive Aviat ion facility, on behalf of Lineage customers.

SERVICE BULLETIN Date: Sep 21, 2020 Revision No.:

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SERVICE BULLETIN

DATE: 17/JUN/2020 190-70240-32-01 REVISION No.: Initial Issue Page 5 of 12

C. MATERIAL NECESSARY FOR EACH COMPONENT

(1) To modify the MLG Side Stay in accordance to th is Service Bulletin, the part indicated on Table 2 is required.

MODIFICATION PARTS Table 2

OLD P/N DESCRIPTION NEW P/N QTY DISP PNE104003-016 NAMEPLATE PNE104003-016 1 7

(2) To accomplish this Service Bulletin it is neces sary to have the following consumable and expendable materials:

CONSUMABLE AND EXPENDABLE MATERIALS Table 3

UDESCRIPTION USPECIFICATION U UQTY U USUPPLIER U Chemical Conversion Coating MIL-DTL-5541, Class 1A A.R. Commercially available Epoxy Primer Green BMS 10-11, Type I, Class A, Grade A, BAC452 A.R. Commercially available Lint-Free Cloth - A.R. Commercially available Methyl Ethyl Ketone (MEK) - A.R. Commercially available Nameplate PNE104003-016 A.R. Commercially available Polyurethane Enamel Paint, White MIL-PRF-85285, Class H or W A.R. Commercially available Sandpaper 400-grit or crescent granulation A.R. Commercially available

QUANTITY : A.R. = As Required.

SERVICE BULLETIN SB190LIN-32-0039 Page 12 of 38 Date: Sep 21, 2020 Revision No.:

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