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GE90-100 Service Bulletins (SBs) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement Date Printed:
2017/03/02 GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced without the express written consent of GE. Technical data is considered ITAR and/or EAR controlled;
transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
Page 1 of 11 GE90-100 SERVICE BULLETIN - 72-0659 R01 Revised:02/18/2016 SB 72-0659 R01 ENGINE - HIGH PRESSURE COMPRESSOR ROTOR ASSEMBLY (72-31-00) - IDENTIFICATION AND REMOVAL OF HPC STAGE 2-5 SPOOLS FROM SERVICE FOR REPLACEMENT Issued:
03/18/2015
GE PROPRIETARY INFORMATION The information contained in this document is GE proprietary information and is disclosed in confidence. It is the property of GE and shall not be used, disclosed to others or reproduced without the express written consent of GE, including, but without limitation, it is not to be used in the creation, manufacture, development, or derivation of any repairs, modifications, spare parts, designs, or configuration changes or to obtain FAA or any other government or regulatory approval to do so. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction in whole or in part.
This technical data is considered EAR controlled pursuant to 15 CFR Parts 730-774 respectively. Transfer of this data by any means to a Non-US Person, whether in the United States or abroad, without the proper U.S. Government authorization (e.g., License, exemption, NLR, etc.), is strictly prohibited.
Copyright (2016) General Electric Company, U.S.A.
TRANSMITTAL INFORMATION REVISION 1 TO SERVICE BULLETIN 72-0659 Revision 1 is issued to update paragraphs 1.C., and 2., Compliance .MATERIAL INFORMATION The original was issued March 18, 2015. Revision bars in the left margin identify changes.
1. PLANNING INFORMATION A. Effectivity * * * GE90-110B1 and -115B This Service Bulletin is applicable to all GE90-100 engines.
The spool stages 2-5 [high pressure compressor (HPC) stage 2-5 spools] P/N , P/N , P/N ,351-103-107-0 351-103-108-0 351-103-142-0 P/N , P/N , P/N , P/N 351-103-143-0 351-103-145-0 351-103-146-0 , and P/N are affected by this Service351-103-149-0 351-103-150-0 Bulletin.
NOTE:The HPC stage 2-5 spools with serial numbers listed in paragraph 4., are affected by this Service Bulletin.APPENDIX - A B. Description This Service Bulletin provides instructions to replace the
GE90-100 Service Bulletins (SBs) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement Date Printed:
2017/03/02 GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced without the express written consent of GE. Technical data is considered ITAR and/or EAR controlled;
transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
Page 2 of 11 affected HPC stage 2-5 spools with a replacement HPC stage 2-5 spool.
This Service Bulletin also gives instructions to label, or mark and scrap the removed HPC stage 2-5 spool.
C. Compliance Category 2 GE recommends that you do this Service Bulletin based on the cycles since new (CSN) of the HPC stage 2-5 spool at the time of Service Bulletin Revision 1 issuance as follows:
*For HPC stage 2-5 spools that have accumulated over 6,000 CSN, remove before next flight.
*For HPC stage 2-5 spools that have accumulated 5,800-6,000 CSN, remove within 50 cycles but do not exceed 6,000 CSN.
*For HPC stage 2-5 spools that have accumulated 5,600-5,800 CSN, remove within 200 cycles but do not exceed 5,850 CSN.
*For HPC stage 2-5 spools that have accumulated 5,200-5,600 CSN, remove within 300 cycles but do not exceed 5,800 CSN.
*For HPC stage 2-5 spools that have accumulated 4,500-5,200 CSN, remove within 500 cycles but do not exceed 5,500 CSN.
*For HPC stage 2-5 spools that have accumulated less than 4,500 CSN, remove before 5,000 cycles.
NOTE:This Service Bulletin is not intended to extend the life limit of any HPC stage 2-5 spools. If the published life limit for a part in the GE90-100 Engine Manual (EM) Chapter 05 is lower than the removal thresholds in paragraph 1.C., , the Chapter 05 life limit supersedesCompliance recommendations in this Service Bulletin.
NOTE:This Service Bulletin can be accomplished in shop.
This Service Bulletin is offered to improve the reliability or performance of your GE product, or to help prevent the occurrence of the event or condition described in this Service Bulletin. If the operator elects not to participate in the bulletin, that decision will be taken into consideration by GE in evaluating future product performance issues that may arise in the operator's fleet.
D. Concurrent Requirements None.
E. Reason
(1) Objective:
To improve reliability and remove parts from service.
(2) Condition:
The HPC stage 2-5 spools in service have experienced micro-cracks in the HPC stage 5-6 seal teeth spacer arm.
(3) Cause:
Elevated stresses due to coating application process and elevated temperatures.
(4) Improvement:
The affected HPC stage 2-5 spools will be removed from service and replaced.
(5) Substantiation:
Substantiation is by analysis and comparative analysis.
F. Approval This Service Bulletin contains no modification information that revises the approved configuration and therefore does not require FAA approval.
G. Manpower
GE90-100 Service Bulletins (SBs) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement Date Printed:
2017/03/02 GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced without the express written consent of GE. Technical data is considered ITAR and/or EAR controlled;
transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
Page 3 of 11 No additional man-hours are required to comply with this Service Bulletin.
H. Weight and Balance Weight and balance are not changed.
I. References (Use the latest version of these documents) GEK 9250, Commercial Engine Standard Practices Manual (SPM) GEK 109993, GE90-100 Engine Manual (EM) GEK 110005, GE90-100 Illustrated Parts Catalog (IPC) J. Publications Affected None.
K. Interchangeability Not applicable.
L. Software Accomplishment Summary Not applicable.
2. MATERIAL INFORMATION A. Material - Price and Availability
(1) Parts necessary to do this Service Bulletin:
Part Number Qty/ Eng Part Name Unit ($) Price Pkg Qty Lead Time Days 351-103-112-0 (1) Spool Stage 2-5 531,800.00 (1) Quote OR 351-103-110-0 (1) Spool Stage 2-5 Quote (-) Quote OR 351-103-108-0 (1) Spool Stage 2-5 Quote (-) Quote OR 351-103-109-0 (1) Spool Stage 2-5 Quote (-) Quote OR 351-103-143-0* (1) Spool Stage 2-5 NP (-) -- OR 351-103-146-0* (1) Spool Stage 2-5 NP (-) -- OR 351-103-147-0* (1) Spool Stage 2-5 NP (-) -- OR 351-103-150-0* (1) Spool Stage 2-5 NP (-) -- OR 351-103-152-0 (1) Spool Stage 2-5 530,300.00 (1) Quote NP = Not Provisioned *Parts are a non-provisioned field rework part number.
NOTE:Prices are provided for planning purposes and are subject to change.
(2) Other Spare Parts:
None.
(3) Consumables:
Code Number Description C05-003 Marking Pen B. Industry Support Information Contact your Customer Support Manager (CSM).
C. Configuration Chart Not applicable.
GE90-100 Service Bulletins (SBs) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement Date Printed:
2017/03/02 GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced without the express written consent of GE. Technical data is considered ITAR and/or EAR controlled;
transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
Page 4 of 11 D. Parts Disposition Scrap the removed HPC stage 2-5 spool.
E. Tooling - Price and Availability None.
3. ACCOMPLISHMENT INSTRUCTIONS A. General
(1) Make sure that the HPC stage 2-5 spool serial number is(1, Figure 1) listed in paragraph 4., and then do as follows:APPENDIX - A
(a) If the HPC stage 2-5 spool (1) serial number is not listed, no more action is necessary.
(b) If the HPC stage 2-5 spool (1) serial number is listed in paragraph 4., , continue with step 3.A.(2).APPENDIX - A
(2) Disassemble the HPC rotor assembly until you can observe the HPC stage 2-5 spool (1) serial number located on the outer surface of the HPC stage 2 dovetail slot No. 1. Refer to the GE90-100 EM, 72-31-00, DISASSEMBLY 001 or DISASSEMBLY 002, and Figure 2.
(3) When you see the serial number on the outer surface of the HPC stage 2 No.
1 dovetail slot, do a physical check of the serial number that is engraved in the identification area of the suspected HPC stage 2-5 spool (1, . Make sure that the engraved serial number is theFigure 1) (Figure 2) same serial number as the one that is shown in paragraph 4., APPENDIX - A .
(4) When you get access to the affected HPC stage 2-5 spool (1, Figure 1) and before the disassembly of the HPC stage 2-5 spool (1), do as follows:
CAUTION:THE AFFECTED HPC STAGE 2-5 SPOOL IS NOT SERVICEABLE AND NOT REPAIRABLE DESPITE THE VISUAL CONDITIONS.
(a) Attach a cardboard or metal label (tag) with "NON SERVICEABLE" marked on it to the affected HPC stage 2-5 spool (1). Refer to the SPM, 70-16-02, TEMPORARY MARKING.
OR
(b) Put a "NON SERVICEABLE" mark on the affected HPC stage 2-5 spool (1, Use a marking pen (C05-003) or equivalent. Refer to theFigure 1).
SPM, 70-16-02, TEMPORARY MARKING.
(5) Make sure that the "NON SERVICEABLE" mark can be read and the label is attached tightly to prevent the HPC stage 2-5 spool from(1, Figure 1) being reinstalled after removal.
(6) Remove the affected HPC stage 2-5 spool (1). Refer to the GE90-100 EM, 72-31-00, DISASSEMBLY 001 or DISASSEMBLY 002.
(7) Install a replacement HPC stage 2-5 spool Refer to the(1, Figure 1).
GE90-100 EM, 72-31-00, ASSEMBLY 001 or ASSEMBLY 002.
(8) Assemble the HPC rotor assembly. Refer to the GE90-100 EM, 72-31-00, ASSEMBLY 001 or ASSEMBLY 002.
GE90-100 Service Bulletins (SBS) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement 5024991-00 HPC Rotor Assembly Figure 1 (Sheet 1) GE PROPRIETARY INFORMATION - Not to be used, disclosed to Date Printed: others or reproduced without the express written consent of Page 2017/03/02 GE. Technical data is considered ITAR and/or EAR controlled; 5 of 11 transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
GE90-100 Service Bulletins (SBS) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement INTERSTAGE 5-6
SEAL TEETH HPC STAGE 5-6 SEAL
TEETH SPACER ARM LEGEND:
1. HPC STAGE 2-5 SPOOL 5024992-00 HPC Rotor Assembly Figure 1 (Sheet 2) GE PROPRIETARY INFORMATION - Not to be used, disclosed to Date Printed: others or reproduced without the express written consent of Page 2017/03/02 GE. Technical data is considered ITAR and/or EAR controlled; 6 of 11 transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
GE90-100 Service Bulletins (SBS) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement HPC STAGE 2-5 SPOOL STAGE 2 DISK SLOT NUMBER 1- HPO STAGE 2-5 SPOOL
SERIAL NUMBER
BLADE NUMBER ONE LOCATION IS IDENTIFIED BY TWO NUMBER " 1 " ON THE FORWARD FACE OF THE HPC STAGE 2-5 SPOOL STAGE 2 DISK STAGE 2 DISK SLOT NUMBER 2 5024993-00 Marking Location of the HPC Stage 2-5 Spool Figure 2
4. APPENDIX - A The HPC stage 2-5 spool serial numbers listed below are affected by this Service Bulletin:
NOTE:The table below shows original spool part numbers from as-delivered parts. If parts have been re-marked to new part numbers as specified by other Service Bulletins but the spool serial numbers are still shown in this table, they are still applicable to the recommendations in this Service Bulletin.
NOTE:The information in the table below is the best available data.
Original HPC HPC Stage 2-5 Original HPC Rotor Stage 2-5 Spool Spool Serial Assembly Serial Number Engine Serial Number Part Number Number (at New Engine Build) (at New Engine Build) 351-103-107-0 LA134477 WM034106 906-206 GE PROPRIETARY INFORMATION - Not to be used, disclosed to Date Printed: others or reproduced without the express written consent of Page 2017/03/02 GE. Technical data is considered ITAR and/or EAR controlled; 7 of 11 transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
GE90-100 Service Bulletins (SBs) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement Date Printed:
2017/03/02 GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced without the express written consent of GE. Technical data is considered ITAR and/or EAR controlled;
transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
Page 8 of 11 351-103-107-0 LA138185 WM034107 906-207 351-103-107-0 LA140576 WM034122 906-221 351-103-107-0 LA140577 WM034120 906-213 351-103-107-0 LA140589 WM034121 906-220 351-103-107-0 LA140782 WM034118 906-219 351-103-107-0 LA140793 WM034124 906-224 351-103-107-0 LA140798 WM034126 906-226 351-103-108-0 LA140796 WM034127 906-228 351-103-108-0 LA140797 WM034134 906-234 351-103-108-0 LA140799 WM034130 906-230 351-103-108-0 LA140800 WM034131 906-231 351-103-108-0 LA140985 WM034136 906-236 351-103-108-0 LA141199 WM034132 906-232 351-103-108-0 LA141200 WM034129 906-229 351-103-108-0 LA141201 WM034128 906-227 351-103-108-0 LA141202 WM034135 906-235 351-103-108-0 LA141203 WM034141 906-241 351-103-108-0 LA141204 WM034133 906-233 351-103-108-0 LA142692 WM034163 906-260 351-103-108-0 LA142693 WM034137 906-322 351-103-108-0 LA142694 WM034144 906-244 351-103-108-0 LA142695 WM034142 906-242 351-103-108-0 LA142696 WM034139 906-238 351-103-108-0 LA142697 WM034138 906-240 351-103-108-0 LA143490 WM034140 906-239 351-103-108-0 LA143835 WM034148 906-247 351-103-108-0 LA143836 WM034158 906-257 351-103-108-0 LA144009 WM034149 906-278 351-103-108-0 LA144012 WM034501 906-599 351-103-108-0 LA144492 WM034143 906-243 351-103-108-0 LA144493 WM034157 906-248 351-103-108-0 LA144761 WM034147 906-246 351-103-108-0 LA144762 WM034150 906-249 351-103-108-0 LA144763 WM034154 906-253 351-103-108-0 LA144764 WM034152 906-250 351-103-108-0 LA144765 WM034146 906-237 351-103-108-0 LA144766 WM034151 906-262 351-103-108-0 LA144769 WM034145 906-245 351-103-108-0 LA145004 -- Spare part 351-103-108-0 LA145680 WM034153 906-252 351-103-108-0 LA145681 WM034159 906-256 351-103-108-0 LA146195 WM034155 906-254 351-103-108-0 LA146196 WM034160 906-251 351-103-108-0 LA146197 WM034156 906-255 351-103-108-0 LA146198 WM034162 906-259 351-103-108-0 LA146199 WM034161 906-258
GE90-100 Service Bulletins (SBs) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement Date Printed:
2017/03/02 GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced without the express written consent of GE. Technical data is considered ITAR and/or EAR controlled;
transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
Page 9 of 11 351-103-108-0 LA146481 WM034164 906-261 351-103-108-0 LA147232 WM034172 906-269 351-103-108-0 LA147234 WM034169 906-265 351-103-108-0 LA147235 WM034181 906-282 351-103-108-0 LA147338 WM034165 906-270 351-103-108-0 LA147385 WM034166 906-263 351-103-108-0 LA147386 WM034167 906-264 351-103-108-0 LA147391 WM034175 906-273 351-103-108-0 LA147392 WM034176 906-277 351-103-108-0 LA147393 WM034184 906-286 351-103-108-0 LA147395 WM034180 906-279 351-103-108-0 LA148244 WM034185 906-283 351-103-108-0 LA148245 WM034179 906-276 351-103-108-0 LA148246 WM034190 906-290 351-103-108-0 LA148248 WM034192 906-291 351-103-108-0 LA148249 WM034187 906-274 351-103-108-0 LA148250 WM034174 906-271 351-103-108-0 LA148251 WM034171 906-268 351-103-108-0 LA148822 WM034177 906-275 351-103-108-0 LA148823 WM034183 906-281 351-103-108-0 LA148824 WM034191 906-288 351-103-108-0 LA149030 WM034194 906-292 351-103-108-0 LA149031 WM034193 906-293 351-103-108-0 LA149032 WM034182 906-280 351-103-108-0 LA150021 WM034188 906-285 351-103-108-0 LA150023 WM034186 906-284 351-103-108-0 LA150024 WM034221 906-320 351-103-108-0 LA150025 WM034245 906-345 351-103-108-0 LA150118 WM034189 906-289 351-103-108-0 LA150119 WM034195 906-294 351-103-108-0 LA150120 WM034198 906-296 351-103-108-0 LA150121 WM034219 906-316 351-103-108-0 LA150122 WM034196 906-295 351-103-108-0 LA150123 WM034197 906-297 351-103-108-0 LA150124 WM034200 906-300 351-103-108-0 LA150125 WM034199 906-298 351-103-108-0 LA150126 WM034201 906-299 351-103-108-0 LA151323 WM034209 906-306 351-103-108-0 LA151324 WM034207 906-309 351-103-108-0 LA151777 WM034203 906-302 351-103-108-0 LA151778 WM034202 906-301 351-103-108-0 LA152443 WM034205 906-304 351-103-108-0 LA152445 WM034204 906-303 351-103-108-0 LA152522 WM034210 906-308 351-103-108-0 LA152716 WM034212 906-310 351-103-108-0 LA152717 WM034206 906-305
GE90-100 Service Bulletins (SBs) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement Date Printed:
2017/03/02 GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced without the express written consent of GE. Technical data is considered ITAR and/or EAR controlled;
transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
Page 10 of 11 351-103-108-0 LA152718 WM034208 906-307 351-103-108-0 LA152929 WM034211 906-313 351-103-108-0 LA152930 WM034214 906-312 351-103-108-0 LA152931 WM034220 906-318 351-103-108-0 LA153808 WM034217 906-314 351-103-108-0 LA153809 WM034218 906-317 351-103-108-0 LA153828 WM034213 906-311 351-103-108-0 LA153830 WM034216 906-315 351-103-108-0 LA153831 WM034215 906-324 351-103-108-0 LA154552 WM034223 906-323 351-103-108-0 LA154553 WM034222 906-321 351-103-108-0 LA154784 WM034225 906-325 351-103-108-0 LA154785 WM034224 906-319 351-103-108-0 LA154786 WM034229 906-329 351-103-108-0 LA154787 WM034226 906-328 351-103-108-0 LA154788 WM034230 906-332 351-103-108-0 LA154789 WM034255 906-355 351-103-108-0 LA154899 WM034228 906-327 351-103-108-0 LA155142 WM034234 906-333 351-103-108-0 LA155143 WM034227 906-326 351-103-108-0 LA155144 WM034237 906-339 351-103-108-0 LA155145 WM034232 906-334 351-103-108-0 LA155146 WM034231 906-330 351-103-108-0 LA156067 WM034235 906-335 351-103-108-0 LA156068 WM034243 906-344 351-103-108-0 LA156069 WM034233 906-331 351-103-108-0 LA156525 WM034236 906-336 351-103-108-0 LA156526 WM034246 906-346 351-103-108-0 LA156527 WM034238 906-337 351-103-108-0 LA156528 WM034244 906-342 351-103-108-0 LA156833 WM034242 906-343 351-103-108-0 LA156835 WM034250 906-350 351-103-108-0 LA156945 WM034241 906-341 351-103-108-0 LA156946 WM034264 906-365 351-103-108-0 LA156947 WM034256 906-356 351-103-108-0 LA156948 WM034252 906-352 351-103-108-0 LA156949 WM034239 906-338 351-103-108-0 LA156950 WM034251 906-351 351-103-108-0 LA156951 WM034248 906-349 351-103-108-0 LA156952 WM034260 906-360 351-103-108-0 LA156998 WM034258 906-358 351-103-108-0 LA157089 WM034259 906-359 351-103-108-0 LA157347 WM034247 906-347 351-103-108-0 LA157432 WM034257 906-357 351-103-108-0 LA157433 WM034261 906-362 351-103-108-0 LA157434 WM034253 906-353
GE90-100 Service Bulletins (SBs) SB 72-0659 R01 ENGINE - High Pressure Compressor Rotor Assembly (72-31-00) - Identification and Removal of HPC Stage 2-5 Spools from Service for Replacement Date Printed:
2017/03/02 GE PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced without the express written consent of GE. Technical data is considered ITAR and/or EAR controlled;
transfer of this data to a Non-US Person, without USG authorization, is strictly prohibited.
Page 11 of 11 351-103-108-0 LA157959 WM034273 906-375 351-103-108-0 LA157960 WM034262 906-361 351-103-108-0 LA157961 WM034265 906-364 351-103-108-0 LA157962 WM034263 906-363 351-103-108-0 LA157963 WM034254 906-354 351-103-108-0 LA157982 WM034276 906-380 351-103-108-0 LA157983 WM034266 906-366 351-103-108-0 LA158252 WM034249 906-348 351-103-108-0 PA012637 WM034282 906-382 351-103-108-0 PA012638 WM034267 906-368 351-103-108-0 PA012796 WM034291 906-396 351-103-108-0 PA012798 WM034268 906-367 351-103-108-0 PA012799 WM034269 906-369 351-103-108-0 PA019905 WM034293 906-400 351-103-108-0 PA025530 WM034296 906-392 351-103-108-0 PA030103 WM034303 906-401 351-103-108-0 PA033714 WM034292 906-386 GE PROPRIETARY INFORMATION - Subject to the restrictions on the media.