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GHAE HF120 Service Bulletins (SBs) SB 73-0016 R01 ENGINE FUEL AND CONTROL - GENERAL (73-00-00) - Replacement of the Fuel Pump Metering Unit (FPMU) Assembly Date Printed:
2019/04/10 GE Honda AERO ENGINES PROPRIETARY INFORMATION – Not to be used, disclosed to others or reproduced without the express written consent of GE Honda. This technical data is EAR controlled pursuant to 15 CFR Parts 730-774. Transfer of this data to a Non-US Person, without the proper U.S. Government authorization is strictly prohibited.
Page 1 of 5 Revised: 2018/11/08 Issued: 2018/08/07 HF120 SERVICE BULLETIN - 73-0016 R01 SB 73-0016 R01 ENGINE FUEL AND CONTROL - GENERAL (73-00-00) - REPLACEMENT OF THE FUEL PUMP METERING UNIT (FPMU) ASSEMBLY GE Honda Aero Engines Proprietary Information The information contained in this document is GE Honda Aero Engines (GHAE) proprietary information and is disclosed in confidence. It is the property of GHAE and shall not be used, disclosed to others, or reproduced without the express written consent of GHAE , including, but without limitation, it is not to be used in the creation, manufacture, development, or derivation of any repairs, modifications, spare parts, designs, or configuration changes or to obtain FAA or any other government or regulatory approval to do so. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall appear in any such reproduction in whole or in part.
This technical data is EAR controlled pursuant to 15 CFR Parts 730-774.
Transfer of this data by any means to a Non-US Person, whether in the United States or abroad, without the proper U.S. Government authorization (e.g., License, exemption, NLR, etc.), is strictly prohibited. The information contained in this document may also be controlled by the Japanese export control laws. Unauthorized export or re-export is prohibited.
Copyright (2018) GE Honda Aero Engines, LLC, U.S.A.
TRANSMITTAL INFORMATION REVISION 1 TO SERVICE BULLETIN 73-0016 Revision 1 is issued to add the FPMU configuration, P/N 24100-Q0A-F100, as an alternative configuration to P/N 24100-Q0A-G000.
The original was issued on August 07, 2018.
Revision bars in the left margin identify changes.
1. PLANNING INFORMATION A. Effectivity * * * HF120-H1A
(1) This Service Bulletin is applicable to HF120 engines with the serial numbers that follow:
*883105 and 883130 through 883325, except 883152, 883153, 883241, 883244, 883282 and 883321.
NOTE:These serial numbers are the best available data.
(2) This Service Bulletin is applicable to Fuel Pump Metering Unit (FPMU) Assembly, P/N 24100-Q0A-F000.
GHAE HF120 Service Bulletins (SBs) SB 73-0016 R01 ENGINE FUEL AND CONTROL - GENERAL (73-00-00) - Replacement of the Fuel Pump Metering Unit (FPMU) Assembly Date Printed:
2019/04/10 GE Honda AERO ENGINES PROPRIETARY INFORMATION – Not to be used, disclosed to others or reproduced without the express written consent of GE Honda. This technical data is EAR controlled pursuant to 15 CFR Parts 730-774. Transfer of this data to a Non-US Person, without the proper U.S. Government authorization is strictly prohibited.
Page 2 of 5 B. Description This Service Bulletin gives the instructions for the customer to replace the FPMU Assembly, P/N 24100-Q0A-F000 with P/N 24100-Q0A-F100 or 24100-Q0A-G000 on the affected engines in service.
C. Compliance Category 2 GHAE recommends that you do this Service Bulletin as soon as possible without effect on operational service but before 600 hours.
D. Concurrent Requirements Installation of the Thermal Protector is necessary. See Configuration Chart (2.C). If it has not been installed, do SB 73-0004.
E. Reason
(1) Objective:
To remove part(s) from service.
(2) Condition:
The gears in the FPMU Assembly, P/N 24100-Q0A-F000, do not have sufficient margin against wear.
(3) Cause:
Dimensional variation within the drawing tolerance can result in gear teeth wear.
(4) Improvement:
Replace with the upgraded FPMU Assembly with improved wear resistance gears.
(5) Substantiation:
Substantiation is by analysis and comparative analysis.
F. Approval The data contained in this Service Bulletin has been reviewed by the FAA or authorized entity representing the FAA and the repair(s) and modification(s) herein comply with the applicable Aviation Regulations and are APPROVED for installation in the model(s) listed in this Service Bulletin.
G. Manpower After you get access to the FPMU Assembly, you will need approximately 4.0 man-hours to do the replacement procedure in this Service Bulletin.
H. Weight and Balance The complete compliance with this Service Bulletin decreases weight by 0.284 lb (0.128 kg) when replacing with the FPMU, P/N 24100-Q0A-G000. Weight and balance are not changed when replacing with the FPMU, P/N 24100-Q0A-F100.
I. References (Use the latest version of these documents) GEK 112112-H1, HF120 Line Maintenance Manual (LMM), 73-00-00, REMOVAL 002 HF120 Service Bulletin Number 73-0004 HF120 Service Bulletin Number 73-0015 HF120 Service Bulletin Number 73-0018 NOTE:The reference documents listed below are for the engine manufacturer's internal use only:
HF120-FMD-17-005 CID: 950252, 950318
GHAE HF120 Service Bulletins (SBs) SB 73-0016 R01 ENGINE FUEL AND CONTROL - GENERAL (73-00-00) - Replacement of the Fuel Pump Metering Unit (FPMU) Assembly Date Printed:
2019/04/10 GE Honda AERO ENGINES PROPRIETARY INFORMATION – Not to be used, disclosed to others or reproduced without the express written consent of GE Honda. This technical data is EAR controlled pursuant to 15 CFR Parts 730-774. Transfer of this data to a Non-US Person, without the proper U.S. Government authorization is strictly prohibited.
Page 3 of 5 J. Publications Affected None.
K. Interchangeability Qualified interchangeability.
FPMU Assembly, P/N 24100-Q0A-F000, FPMU Assembly, P/N 24100-Q0A-G000, and FPMU Assembly, P/N 24100-Q0A-F100, are interchangeable; and the thermal protector must be installed to the engine by SB 73-0004.
L. Software Accomplishment Summary Not applicable.
2. MATERIAL INFORMATION A. Material - Price and Availability
(1) See below:
Part Number Qty/ Eng Part Name Unit ($) Price Pkg Qty Lead Time Days 24100-Q0A-G000 (1) Assembly, FPMU Q (1) Q 24100-Q0A-F100 ALT Assembly, FPMU Q (1) Q J1438P228 (1) Packing, Preformed Q (1) Q J1438P113 (1) Packing, Preformed Q (1) Q NOTE:Prices are provided for planning purposes and are subject to change.
(2) Other Spare Parts:
Part Number Qty/ Eng Part Name Unit ($) Price Pkg Qty Lead Time Days AS5355/2-15B (1) V-Band, FPMU Q (1) Q
(3) Consumables:
REFER TO THE PRODUCT LABEL AND THE MANUFACTURER'S (MATERIAL) SAFETY DATA
SHEET (SDS) FOR INSTRUCTIONS ON THE HAZARDS, STORAGE, SAFE HANDLING AND PROPER USE OF CONSUMABLE PRODUCTS.
Code Description C02-021 Oil, Grade 1010 (MIL-PRF-6081) (grade 1010 oil) C02-023 Oil, Engine Lubricating (MIL-PRF-23699) (engine oil) C10-143 Safety Cable Assembly (321 Stainless Steel AS 4536, AS 3510) (safety cable) C10-182 Cloth, Cleaning For Aircraft Structural (SAE-AMS 3819, BMS 15-5) (clean cloth) B. Industry Support Information Contact your HF120 Authorized Service Provider for pricing and lead-time data.
C. Configuration Chart Old Chg/
GHAE HF120 Service Bulletins (SBs) SB 73-0016 R01 ENGINE FUEL AND CONTROL - GENERAL (73-00-00) - Replacement of the Fuel Pump Metering Unit (FPMU) Assembly Date Printed:
2019/04/10 GE Honda AERO ENGINES PROPRIETARY INFORMATION – Not to be used, disclosed to others or reproduced without the express written consent of GE Honda. This technical data is EAR controlled pursuant to 15 CFR Parts 730-774. Transfer of this data to a Non-US Person, without the proper U.S. Government authorization is strictly prohibited.
Page 4 of 5 New Part Number Qty/ Eng Part Name Part Number/ IPC Location Qty/ Eng Op Code Sprt Code 2461M40G01/ G02/G03/G04/ G05/G06/G07/ G08/G09 (X) Assembly, Engine - Base (SIN 00101) 2461M40G01/ G02/G03/G04/ G05/G06/G07/ G08/G09 (X) RM -/- .24100-Q0A-G000 (01-200A, 72-00-05)
(1) Assembly, FPMU (SIN 30000) .24100-Q0A-F000 (01-200, 72-00-05)
(1) RE 5/A .24100-Q0A-F100 (01-200B, 72-00-05) ALT Assembly, FPMU (SIN 30000) -- -- -- -- Operation Codes RE=Replace RM=Remain Change Codes 5=Qualified Interchangeability Support Codes A=Old parts will no longer be supplied.
D. Parts Disposition Return old parts to:
Honda Aero, Inc.
2989 Tucker Street Burlington, NC 27215 U.S.A.
E. Tooling - Price and Availability 2C82122G01 BOV Angle Block (rigging tool) - contact your ASP for this tool.
3. ACCOMPLISHMENT INSTRUCTIONS A. General
(1) This procedure gives instructions to replace the FPMU Assembly (01-200, 72-00-05).
(2) Obey all applicable safety and environmental controls, or injury to personnel can occur.
(3) If you must comply with this bulletin on both engines of the same aircraft, it is recommended to do the complete installation on one engine and do all required testing and engine runs. If engine performance is satisfactory, do the installation on the remaining engine.
(4) Do not do this procedure unless you are a qualified technician.
(5) Do an inspection of all the engine parts that you can see when you do maintenance. Examine all the removed parts that you will install again.
Examine all the parts that are not removed, but you can see during maintenance.
B. FPMU Assembly Replacement
(1) Replace the FPMU Assembly. Refer to HF120 LMM (GEK 112112-H1), 73-00-00, REMOVAL 002, REPLACEMENT OF THE FUEL PUMP METERING UNIT.
C. Service Bulletin Compliance Record
(1) Once complied with this Service Bulletin, complete and sign the Compliance Record attached to the end of this Service Bulletin. Then, scan and submit it as a Technical Inquiry via my.gehonda.com customer service portal (include aircraft serial number and this Service Bulletin number in the inquiry subject) or send it to your GHAE Field Technical Manager.
GHAE HF120 Service Bulletins (SBS) SB 73-0016 RO1 ENGINE FUEL AND CONTROL - GENERAL (73-00-00) - Replacement of the Fuel Pump Metering Unit (FPMU) Assembly HF120 SERVICE BULLETIN COMPLIANCE RECORD SERVICE BULLETIN TITLE: Replacement of Fuel Pump Metering Unit (FPMU) Assembly SERVICE BULLETIN NO.: 73-0016 SB REVISION: 01 AIRCRAFT INFORMATION:
AIRCRAFT AIRCRAFT S/N:
REGISTRATION:
AIRCRAFT MODEL:
ENGINE INFORMATION:
ESN: ENGINE POSITION:
ENGINE MODEL:
ENGINE TSN: ENGINE CSN:
COMPONENT / PART INFORMATION:
PART P/N OFF: FPMU ASSEMBLY, 24100-Q0A-F000:
PART S/N OFF:
PART OFF TSN: PART OFF CSN:
PART P/N ON: FPMU ASSEMBLY, C]24100-Q0A-F100 OR C24100-Q0A-G000:
PART S/N ON:
PART ON TSN: PART ON CSN:
OWNER / OPERATOR INFORMATION:
OWNER / OPERATOR:
ADDRESS LINE 1:
ADDRESS LINE 2:
CITY: STATE: ZIP:
COUNTRY:
I HEREBY CERTIFY THIS HF 120 SERVICE BULLETIN HAS BEEN ACCOMPLISHED:
DATE:
PRINT NAME:
SIGNATURE:
TITLE:
COMPANY:
COMMENTS WITH REGARDS TO THIS SERVICE BULLETIN:
SEE INSTRUCTIONS IN THE SERVICE BULLETIN TO SUBMIT THIS SB COMPLIANCE RECORD TO
GE HONDA AERO ENGINES 5044111-00 HF120 Service Bulletin Compliance Record Figure l GE Honda Aero Engines Proprietary Data Use or disclosure of the data on this sheet, page, or image is subject to the restrictions noted on the first or title page.
GE Honda AERO ENGINES PROPRIETARY INFORMATION - Not to be used, disclosed to others or reproduced without the express Date Printed: technical data is EAR Page 2019/04/10 controlled pursuant to 15 CFR Parts 730-774. Transfer of this 5 of 5 data to a Non-US Person, without the proper U.S. Government authorization is strictly prohibited.