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© Gulfstream Aerospace Corporation. Filed by the FAA in regulations.gov docket FAA-2016-9070, the docket of AD 2016-18-11. Not covered by OpenAirDocs’ CC0 dedication.

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AIRWORTHINESS LIMITATIONS

1. Airworthiness Limitations Section A. Introduction The Airworthiness Limitations Section is Federal Aviation Administration approved and specifies maintenance required under Sections 43.16 and 91.403 of the Federal Aviation Regulations, unless an alternative program has been FAA approved.

(1) Subsections - Details

• Section 1.B. Safe-Life Limits

• Section 1.C. Structural Inspection Intervals / Procedures

• Section 1.D. Certification Maintenance Requirements (CMR)

(2) Airworthiness Limitations This section lists all components that have retirement (scrap / discard) times controlled by FAA-ACO. The retirement times (frequency) are not subject to change by Gulfstream operators. Aircraft without a record of the number of landings, a figure of one landing per 1.72 flying hours is considered acceptable.

B. Safe-Life Limits The Safe Life Limits addresses those items that have been de fined as being life limited. The part number, quantity, item description and mandatory replacement times for these parts are included as shown in the following Life Limited Components T ables.

Table 1: Life Limited Components Chapter 27 Flight Controls Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref 1159CS20005 Flap - Scrap 2 30,000 flight cycles 27-00-00 275017 275018 1159CS20006 Aileron - Scrap 2 20,000 flight hours 27-00-00 271046 271047 1159CSH20600 Aileron Trim T ab - Scrap 1 20,000 flight hours 27-00-00 271007 1159CS20002 1159SB40518 Elevator - Scrap 2 14,450 flight cycles 27-00-00 273079 273080 1159CSH20500 Elevator Trim T ab - Scrap 2 20,000 flight hours 27-00-00 273081 273082 1159CSH40030 Outboard Flight Spoiler (Composite) - Scrap 2 30,000 flight hours 27-00-00 276111 276112 1159CSH20702 1159W40001F14 Outboard Flight Spoiler (Metal) - Scrap 2 20,000 flight hours 27-00-00 276113 276114 1159CSH40050 Inboard Flight Spoiler (Composite) - Scrap 2 30,000 flight hours 27-00-00 276115 276116

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Table 1: Life Limited Components Chapter 27 Flight Controls Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref 1159CSH20700 1159W40001F14 Inboard Flight Spoiler (Metal) - Scrap 2 20,000 flight hours 27-00-00 276117 276118 1159CSH40070 Ground Spoiler (Composite) - Scrap 2 30,000 flight cycles 27-00-00 276119 276120 1159CSH30000 1159W40001F14 Ground Spoiler (Metal) - Scrap 2 20,000 flight cycles 27-00-00 276121 276122 1159CS30004 Rudder (Composite) - Scrap 1 30,000 flight cycles 27-00-00 272013 Table 2: Life Limited Components Chapter 28 Fuel Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref 601002-6D0084 601002-6D0150 Low-pressure Fuel Boost Pump Vapor Line - Scrap NOTE: Eight years from date of manufacture.

4 Note 28-05-02 282084 282085 282086 282087 Table 3: Life Limited Components Chapter 30 Ice and Rain Protection Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref 1159P41632-51 1159P41632-53 Nose Cowl Anti-ice Duct - Discard 2 20,000 flight hours 30-02-00 302033 302034 Table 4: Life Limited Components Chapter 32 Landing Gear Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref 1159HM40120 Nose Landing Gear Retract Actuator Rod End - Discard 16 4 7 0 flight cycles 32-02-00 322066 1159SCL567-3 Nose Landing Gear Retract Actuator Rod End - Discard 12 5 , 0 0 0 flight cycles 32-02-00 322066

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Table 4: Life Limited Components Chapter 32 Landing Gear Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref 1159HM20178 Main Gear Door Actuator End Cap Fitting - Discard NOTE: For aircraft with landing gear door actuator that has more than 9500 flight cycles since new or which the flight cycles since new cannot be determined, comply with initial discard within 12 months from original issue date of CB 235 and discard of landing gear door actuator end cap every 9500 flight cycles thereafter.

For aircraft with landing gear door actuator that has less than 9500 flight cycles since new comply with landing gear door actuator end cap discard at 9500 flight cycles and every 9500 flight cycles thereafter.

For main gear door actuator end cap fittings that are not serialized, the end cap fitting must be tracked by the main gear door actuator part number and serial number until end cap is replaced with a serialized part.

2 Note 32-03-04 323093 323094 1159L40001 Main Gear Strut Assembly - Scrap (1) 20,000 flight cycles 32-10-00 321090 321091 1159LM40126 Main Landing Gear Structural Post Assembly - Discard (1) 2 20,000 flight cycles 32-12-01 321065 321066 1159LM40110 Main Landing Gear Shock Absorber Cylinder Assembly - Discard (1) 2 20,000 flight cycles 32-12-01 321043 321044

(1) Landing gear assemblies are life limited and may be tracked as an assembly, or landing gear components within the assembly may be tracked separately; however, this does not exclude interfacing and attaching parts or the landing gear assembly not listed here from being subject to the same life limit requirements as the complete main or nose landing gear assembly.

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Table 4: Life Limited Components Chapter 32 Landing Gear Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref 1159LM30114 Main Landing Gear Shock Absorber Piston Assembly - Discard (1) 2 20,000 flight cycles 32-12-01 321045 321046 1159LM40140 Main Landing Gear Axle Fitting - Discard (1) 2 20,000 flight cycles 32-01-00 321062 321063 1159LM40175 Main Landing Gear Aft Trunnion Pin - Discard NOTE: Discard as follows:

• 20,000 flight cycles for 72,200 pounds Ramp Gross Weight (RGW)

• 16,500 flight cycles for 73,600 pounds RGW

• 16,500 flight cycles for 75,000 pounds RGW 2 Note 32-01-00 321023 321024 1159L40004 Nose Gear Strut Assembly - Scrap (1) 1 20,000 flight cycles 32-02-00 322000 1159LM40700 Nose Landing Gear Shock Strut Cylinder Assembly - Scrap (1) 1 20,000 flight cycles 32-22-01 322007 1159LM40520 Nose Landing Gear Shock Strut Piston Assembly - Scrap (1) 1 20,000 flight cycles 32-22-01 322003 1159LM40585 Nose Landing Gear Drag Brace Assembly - Scrap (1) 1 20,000 flight cycles 32-02-00 322055 1159LM40544 Nose Landing Gear Axle Fitting - Scrap (1) 1 20,000 flight cycles 32-02-00 322034 1159LM30548 Nose Gear Upper T orque Arm Assembly - Scrap (1) 1 20,000 flight cycles 32-02-00 322013 1159LM30553 Nose Gear Lower T orque Arm Assembly - Scrap (1) 1 20,000 flight cycles 32-02-00 322014 1159LM40690 Nose Gear Trunnion Assembly - Scrap (1) 1 20,000 flight cycles 32-24-01 322065 1159L40801 Nose Gear Truss Brace Assembly - Scrap (1) 1 20,000 flight cycles 32-24-00 322060

(1) Landing gear assemblies are life limited and may be tracked as an assembly, or landing gear components within the assembly may be tracked separately; however, this does not exclude interfacing and attaching parts or the landing gear assembly not listed here from being subject to the same life limit requirements as the complete main or nose landing gear assembly.

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Table 5: Life Limited Components Chapter 53 Fuselage Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref Fuselage structure between FS 580 and FS 812 - Scrap 1 20,000 flight cycles 53-00-00 532065 Table 6: Life Limited Components Chapter 55 Stabilizers Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref 1159CS20001 Horizontal Stabilizer - Scrap 1 20,000 flight cycles 55-10-00 551002 1159CS20003 Vertical Stabilizer - Scrap 1 20,000 flight cycles 55-30-00 553002 Table 7: Life Limited Components Chapter 56 Windows Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref NAS1580 Side Window Fasteners - Discard NOTE: Perform within 5000 flight cycles from last compliance and every 5000 flight cycles thereafter.

56 Note 56-12-00 561021 561022 Table 8: Life Limited Components Chapter 57 Wings Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref 1159WM20023 Sponson Rib Assembly - Discard NOTE: Part number covers spares and replacements for all GIV aircraft.

2 20,000 flight cycles 57-10-00 571035 571036 Flap Support Structure - Scrap 24,000 flight cycles 57-00-00 575005 575006 Flight and Ground Spoilers Support Structure - Scrap 30,000 flight cycles 57-00-00 577021 577022 577023 577024 577025 577026

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Table 8: Life Limited Components Chapter 57 Wings Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref Aileron Support Structure- Scrap 20,000 flight hours 57-00-00 576009 576010 Table 9: Life Limited Components Chapter 76 Engine Controls Airworthiness Limitations Instructions Part Number Nomenclature Qty Discard ATARef CMP Ref 1159P20059-87 1159P20059-89 Engine Throttle Cable, Aft Section - Scrap 45 0 0 0 flight cycles 76-00-00 762013 762014 762015 762016 C. Structural Inspection Intervals / Procedures The time frequency shown for these components represent FAA approved inspection times and are not subject to change by Gulfstream operators.

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Table 10: Time Limited Components, Approved Inspection Times Part Number Description Aircraft Maintenance Manual Procedure NDI Type Inpection Interval ATA Ref CMP RefInitial Repeat 1159BH30000 Forward FS 596 Composite Bulkhead Panels (upper, middle and lower) Baggage Compartment Behind Panel - Inspection Visual 24 months 24 months 53-40-00 532045 1159BH30000 Aft FS 596 Composite Bulkhead Panels (upper, middle and lower) T ail Compartment Above Floor - Inspection Visual 24 months 24 months 53-50-00 532067 1159BH30001 1159BH30002 1159B31357 Forward FS 596 Pressure Bulkhead / Skin Attach Angles Baggage Compartment Behind Panel - Inspection Visual 24 months 24 months 53-40-00 532045 1159BH30001 1159BH30002 1159B31357 Aft FS 596 Pressure Bulkhead / Skin Attach Angles T ail Compartment Below Floor - Inspection Visual 24 months 24 months 53-50-00 532069 1159B31358 1159B31359 1159B31121 Pressure Bulkhead FS 596 Beam Bulkhead Support T ail Compartment Above Floor - Inspection Visual 24 months 24 months 53-50-00 532067 1159B31122 1159B31123 1159BM30000 Pressure Bulkhead FS 596 Engine Beam Steel Strap Baggage Compartment Behind Panel - Inspection Visual 24 months 24 months 53-40-00 532045

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Table 10: Time Limited Components, Approved Inspection Times Part Number Description Aircraft Maintenance Manual Procedure NDI Type Inpection Interval ATA Ref CMP RefInitial Repeat 1159B31122 1159B31123 1159BM30000 Pressure Bulkhead FS 596 Engine Beam Steel Strap T ail Compartment Above Floor - Inspection Visual 24 months 24 months 53-50-00 532067 1159B30051 Pressure Bulkhead FS 596 Intercostal Bulkhead Support Beam T ail Compartment Above Floor - Inspection Visual 24 months 24 months 53-50-00 532067 1159W40001 Wing Upper and Lower Surfaces Wing External - Inspection Visual 900 flight hours 900 flight hours 57-00-00 571005 571006

- Wing Front Beam, Attach Fittings, Structural Members and Links Wing Leading Edge Gap Band Interior - Inspection Visual 900 flight hours 900 flight hours 57-40-03 571013 571014

- Wing Rear Beam Wing Rear Beam - Inspection Visual 900 flight hours 900 flight hours 57-12-00 571017 571018

- Aft Inboard Wing to Fuselage Fittings (FS 452.5) Wing Rear Beam - Inspection Visual 900 flight hours 900 flight hours 57-12-00 571017 571018

- Structural Members, Forward Inboard and Outboard Wing to FS 345 and FS

452.5 Wing T ank Internal - Inspection Visual 36 months 36 months 57-00-00 571025 571026

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Table 10: Time Limited Components, Approved Inspection Times Part Number Description Aircraft Maintenance Manual Procedure NDI Type Inpection Interval ATA Ref CMP RefInitial Repeat

- RBS 151 and RBS 201 at BL 6 and BL 34 Wing T ank Internal - Inspection Visual 36 months 36 months 57-00-00 571025 571026

- Lower Surface Center Skin Wing T ank Internal - Inspection Visual 36 months 36 months 57-00-00 571025 571026

- Butt Line 0 Wing Splice Butt Line 0 Wing Splice - Damage T olerance Ultrasonic Inspection Visual 2000 flight cycles 2000 flight cycles 57-10-00 510045

- Wing Structural Members, Attach Fittings, Links Wing Front Beam - Inspection Visual 5000 flight cycles 2000 flight cycles 57-11-00 571015 571016

- Underlying Wing Wing Front Beam - Inspection Visual 5000 flight cycles 2000 flight cycles 57-11-00 571015 571016

- Wing Front Beam at BL 35.8 and RBS

103.3 Wing Front Beam at BL 35.8 and RBS

103.3 - Damage T olerance NDT Inspection NDT 10,000 flight hours 5000 flight hours 57-11-00 571072 571073 571074 571075

- Wing Rear Beam at BL 35.8 Wing Rear Beam at BL 35.8 - Damage T olerance NDT Inspection NDT 10,000 flight hours 5000 flight hours 57-12-00 571076 571077

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Table 10: Time Limited Components, Approved Inspection Times Part Number Description Aircraft Maintenance Manual Procedure NDI Type Inpection Interval ATA Ref CMP RefInitial Repeat

- Wing Rear Beam at RBS 103.3 Wing Rear Beam at RBS 103.3 - Damage T olerance NDT Inspection NDT 10,000 flight hours 5000 flight hours 57-12-00 571078 571079

- Wing Front Beam at RBS 154.7 Wing Front Beam at RBS 154.7 - Damage T olerance NDT Inspection NDT 10,000 flight hours 10,000 flight hours 57-00-00 571080 571081

- Wing Front and Rear Beam at RBS

204.6 Wing Front and Rear Beam at RBS

204.6 - Damage T olerance NDT Inspection NDT 10,000 flight hours 10,000 flight hours 57-10-00 571082 571083

- Wing Front and Rear Beam at RBS

280.6 Wing Front and Rear Beam at RBS

280.6 - Damage T olerance NDT Inspection NDT 10,000 flight hours 10,000 flight hours 57-10-00 571084 571085

- Wing Rear Beam at RBS 230.1 Wing Rear Beam at RBS 230.1 - Damage T olerance NDT Inspection NDT 10,000 flight hours 5000 flight hours 57-12-00 571086 571087

- Wing Front and Rear Beam Lower Planks Connecting Hardware Wing Front and Rear Beam Lower Planks Connecting Hardware - Visual Inspection Visual 10,000 flight hours 2000 flight hours 57-10-00 571088 571089

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Table 10: Time Limited Components, Approved Inspection Times Part Number Description Aircraft Maintenance Manual Procedure NDI Type Inpection Interval ATA Ref CMP RefInitial Repeat 1159PM41310 Beam Engine Mount, Forward Engine Mount Beams - NDT Inspection NOTE: Applies to Aircraft 1000 thru Aircraft 1213 not having ASC

190.

NDT 12,500 flight hours 8500 flight hours 71-00-00 712039 712040 1159PM41320 Beam Engine Mount, Aft Engine Mount Beams - NDT Inspection NOTE: Applies to Aircraft 1000 thru Aircraft 1213 not having ASC

190.

NDT 12,500 flight hours 8500 flight hours 71-00-00 712041 712042 1159PM40000 Trunnion Housing Engine Trunnion Housing - NDT Inspection NOTE: Applies to Aircraft 1000 thru Aircraft 1213 not having ASC

190.

NDT 8500 flight hours 8500 flight hours 71-00-00 712007 712008 1159PM41313 Link, Forward Engine Mount (Inboard) Inboard Engine Mount Links - NDT Inspection NOTE: Applies to Aircraft 1000 thru Aircraft 1213 not having ASC

190.

NDT 12,500 flight hours 8500 flight hours 71-00-00 712047 712048

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Table 10: Time Limited Components, Approved Inspection Times Part Number Description Aircraft Maintenance Manual Procedure NDI Type Inpection Interval ATA Ref CMP RefInitial Repeat 1159PM41323 Link, Aft Engine Mount (Inboard) Inboard Engine Mount Links - NDT Inspection NOTE: Applies to Aircraft 1000 thru Aircraft 1213 not having ASC

190.

NDT 12,500 flight hours 8500 flight hours 71-00-00 712049 712050 94756 Link, Forward Engine Mount (Outboard) Outboard Forward Engine Suspension Link - NDT Inspection NOTE: Applies to Aircraft 1000 thru Aircraft 1213 not having ASC

190.

NDT 8500 flight hours 8500 flight hours 71-00-00 712053 712054 07-9062 Bolt, Trunnion Tie Engine Trunnion Tie Bolt - NDT Inspection NOTE: Applies to Aircraft 1000 thru Aircraft 1213 not having ASC

190.

NDT 8500 flight hours 8500 flight hours 71-00-00 712031 712032 19-9325 Engine Mount Isolator Core Isolator Core - NDT Inspection NOTE: Applies to Aircraft 1000 thru Aircraft 1213 not having ASC

190.

NDT 8500 flight hours 8500 flight hours 71-00-00 712011 712012

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