32-15 headings. Repeat the foregoing procedure but fly at a minimum of six headings relative to the ground based station, including 45°, 90°, 135°, 225°, 270°, and 315°. In this case, the compensated or otherwise corrected bearing indication should not be in error by more than ±10° at any of these six headings.
Note: The distance between the ground checkpoint and the ground-based station used should be at least one-half of the service range of that station.
32.1.3.5.5 Indicator Response.
With the ADF indicating station dead ahead, switch to a station having a relative bearing of 175°. The indicator should indicate within ±3° of the bearing in not more than 10 seconds.
32.1.3.5.6 Antenna Mutual Interaction.
If the ADF installation being tested is dual, check for coupling between the antennas by using the following procedures.
1. With #1 ADF receiver tuned to a station near the low end of the ADF band, tune the #2 receiver slowly throughout the frequency range of all bands and determine whether the #1 ADF indicator is adversely affected.
2. Repeat 1 with the #1 ADF receiver tuned to a station near the high end of the ADF band.
32.1.3.5.7 EMC.
EMC should be evaluated with all systems operating in flight, to verify by observation that no adverse effects are present in the required flight systems.
32.1.3.5.8 Precipitation Static.
The effect of precipitation static should be considered. This type of static is normally found in areas of high cirrus clouds, dry snow, dust storms, etc.
32.1.3.6 Distance Measuring Equipment (DME).
32.1.3.6.1 Airplanes to be Operated Above 18,000 Feet.
The DME system should continue to track without dropouts when the airplane is maneuvered throughout the airspace within 160 NM of the VORTAC station and at altitudes above radio line-of-sight up to the maximum altitude for which the airplane is certificated. This tracking standard should be met with the airplane:
In cruise configuration, At bank angles up to 10° (skidding turns may be used to minimize turn radius),
32-16 Climbing and descending at normal maximum climb and descent attitudes, Orbiting a DME facility, and Providing clearly intelligible (visual/aural) identification of the DME facility.
32.1.3.6.2 Airplanes to be Operated at Altitudes Below 18,000 Feet.
The DME system should perform as specified in paragraph 32.1.3.6.1 above, except that the maximum distance from the DME facility need not exceed 100 NM.
32.1.3.6.3 Climb and Maximum Distance.
Determine that there is no mutual interference between the DME system and other equipment aboard the airplane. Beginning at a distance of at least 10 NM from a DME facility and at an altitude of 2,000 feet above the DME facility, fly the airplane on a heading so it will pass over the facility.
At a distance of 5 to 10 NM beyond the DME facility, operate the airplane at its normal maximum climb attitude, up to an altitude of 35,000 feet or to within 90 percent of the maximum certificated altitude, maintaining the airplane on a station radial (within 5°). The DME should continue to track with no unlocks to a range of 160 NM (100 NM for airplanes not to be operated at altitudes above 18,000 feet).
32.1.3.6.4 Long Range Reception.
Perform two 360° turns, one to the right and one to the left, at a bank angle of 8 to 10° at not less than 160 NM (100 NM for airplanes not to be operated above 18,000 feet) from the DME facility. A single turn will be sufficient if the antenna installation is symmetrical. There should be no more than one unlock, not to exceed one search cycle (maximum 35 seconds) in any five miles of radial flight. Tests may be conducted up to a maximum certificated altitude.
32.1.3.6.5 High Angle Reception.
Repeat the flight pattern and observations of paragraph 32.1.3.6.4 above at a distance of 50-70 NM (20 to 30 NM for airplanes not to be operated above 18,000 feet) from the DME facility and at an altitude of at least 35,000 feet (or to within 90 percent of the maximum altitude for which the airplane is certificated or the maximum operating altitude).
32.1.3.6.6 Penetration.
From an altitude of at least 35,000 feet (or the airplane maximum altitude, if lower), perform a letdown directly toward the ground station using normal maximum rate of descent procedures to a DME facility, so as to reach an altitude of 5,000 feet above the DME facility 5 to 10 NM before
32-17 reaching the DME facility. The DME should continue to track during the maneuver with no unlocks.
32.1.3.6.7 Orbiting.
At an altitude of 2,000 feet above the terrain, at holding pattern speeds appropriate for the type of airplane and with the landing gear extended, fly at least 15° sectors of left and right 35 NM orbital patterns around the DME facility. The DME should continue to track with no more than one unlock, not to exceed one search cycle, in any 5 miles of orbited flight.
32.1.3.6.8 Approach.
Make a normal approach to a field with a DME. The DME should track without an unlock (station passage excepted).
32.1.3.6.9 EMC.
EMC should be evaluated with all systems operating in flight to verify by observation that no adverse effects are present in the required flight systems.
32.1.3.7 Transponder Equipment.
32.1.3.7.1 The air traffic control (ATC) transponder system should furnish a strong and stable return signal to the interrogating radar facility when the airplane is flown in straight and level flight throughout the airspace within 160 NM of the radar station, from radio line-of-sight to within 90 percent of the maximum altitude for which the airplane is certificated or to the maximum operating altitude. Airplanes to be operated at altitudes not exceeding 18,000 feet should meet the above requirements to only 80 NM.
32.1.3.7.2 The dropout time should not exceed 36 seconds when the airplane is flown in the following maneuvers within the airspace described above:
1. In turns at bank angles up to 10 degrees (skidding turns may be used to minimize turn radius).
2. Climbing and descending at typical climb and descent attitudes.
32.1.3.7.3 Climb and Distance Coverage.
1. Beginning at a distance of at least 10 NM from, and at an altitude of 2,000 feet above that of the radar facility, and using a transponder code assigned by the air route traffic control center (ARTCC), fly on a heading that will pass the airplane over the facility. Operate the airplane at its normal maximum climb attitude up to within 90 percent of the maximum altitude for which the airplane is certificated, or to a maximum operating altitude, maintaining the airplane at a heading within 5° from the radar facility. After reaching the maximum altitude for which the airplane is certificated, fly level at the maximum altitude
32-18 to 160 NM (or 80 NM for airplanes to be operated below 18,000 feet) from the radar facility.
2. Communicate with the ground radar personnel for evidence of transponder dropout. During the flight, check the “ident” mode of the ATC transponder to assure that it is performing its intended function.
Determine that the transponder system does not interfere with other systems aboard the airplane and that other equipment does not interfere with the operation of the transponder system. There should be no dropouts, that is, when there is no return for two or more sweeps. If ring-around, spoking, or clutter appears on the ground radar scope, the airplane should switch to “low” sensitivity to reduce the interference.
Uncontrollable ringing that hinders use of the ground radar should be considered unsatisfactory.
32.1.3.7.4 Long Range Reception.
At 90 percent of maximum certificated altitude, perform two 360° turns, one to the right and one to the left, at bank angles of 8° and 10° with the flight pattern at least 160 NM (or 80 NM for airplanes to be operated below 18,000 feet) from the radar facility. During these turns, the radar display should be monitored and there should be no signal dropouts (two or more sweeps). (Airspeed adjustments may be made to reduce turn radius.)
32.1.3.7.5 High Angle Reception.
Repeat the flight pattern and observations of paragraph 32.1.3.7.4 above at a distance of 50 to 70 NM from the radar facility and at an altitude of at least 35,000 feet or within 90 percent of the maximum altitude for which the airplane is certificated or the maximum operating altitude. There should be no dropout (two or more sweeps). Switch the transponder to a code not selected by the ground controller. The airplane secondary return should disappear from the scope. The controller should then change his control box to a common system and a single slash should appear on the scope at the airplane’s position. If a problem surfaces, a placard so noting should be required.
32.1.3.7.6 High Altitude Cruise.
Fly the airplane within 90 percent of its maximum certificated altitude or its maximum operating altitude beginning at a point 160 NM (or 80 NM for airplanes to be operated below 18,000 feet) from the radar facility on a course that will pass over the radar facility. There should be no transponder dropouts (two or more sweeps) or “ring-around,” except when station passage occurs or when known site features produce anomalies.
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32.1.3.7.7 Holding and Orbiting Patterns.
1. At an altitude of 2,000 feet or minimum obstruction clearance altitude (whichever is greater) above the radar antenna, and at holding pattern speeds, flaps and gear extended, fly one each standard rate 360° turn, right and left, at a distance of approximately 10 NM from the air route surveillance radar (ARSR) or airport surveillance radar (ASR) facility.
There should be no signal dropout (two or more sweeps).
2. At an altitude of 2,000 feet or minimum obstruction clearance altitude (whichever is greater) above the radar antenna and at holding pattern speeds appropriate for the type of airplane, fly a 45° segment of a 10 NM orbit centered on the radar facility with gear and flaps extended. There should be no signal dropout (two or more sweeps).
32.1.3.7.8 Surveillance Approach.
From an altitude of 35,000 feet or within 90 percent of the maximum certificated altitude of the airplane or the maximum operating altitude, whichever is less, perform a letdown and approach to a runway of an airport served by ASR having an air traffic control radar beacon system (ATCRBS) facility. Alternately, a simulated approach and letdown may be made along a path parallel to, but separated three to four miles from, a vertical plane through the location of an ARSR facility. The approach should be made at the maximum normal rate of descent and in the normal approach and landing configuration for the airplane, and should continue down to an altitude of 200 feet or less above the ground radar antenna elevation. Not more than one dropout should occur for any 10 sweeps during final approach; if ring-around occurs, the flightcrew should reduce the sensitivity and the ring-around should cease.
32.1.3.7.9 Altitude Reporting.
Conduct a functional test of the altitude encoder (transponder Mode C) by comparison with ATC-displayed altitudes. Verify correspondence at several altitudes between ATC readings and the captain’s altimeter, when set at or corrected to 29.92 inches of mercury.
Note: Throughout all tests, verify self-test function and radar interrogation reply light.
32.1.3.7.10 EMC.
EMC should be evaluated with all systems operating in flight to verify by observation that no adverse effects are present in the required flight systems.
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32.1.3.8 Weather Radar System.
32.1.3.8.1 Warm-Up Period (If Applicable).
All tests should be conducted after the manufacturer’s specified warm-up period.
32.1.3.8.2 Display.
Check that the scope trace and sweep display move smoothly and are without gaps or objectionable variations in intensity. For color displays, verify appropriate colors and color contrast.
32.1.3.8.3 Range Capabilities.
While maintaining level flight at 90 percent of maximum approved altitude of the airplane, set the radar controls so that large radaridentifiable objects such as mountains, lakes, rivers, coastlines, storm fronts, turbulence, etc., are displayed on the radar scope. Objects should be displayed at the maximum range specified by the manufacturer. Maneuver the airplane and adjust the radar controls so that tests may be conducted for the range requirements. The radar should be capable of displaying lineof-sight known prominent targets.
32.1.3.8.4 Beam Tilting and Structural Clearance.
1. With the airplane maintained in level flight, adjust the radar controls so that large radar-identifiable targets appear on the radar scope when the antenna tilt control is adjusted for 0°. Maneuver the airplane so that an appropriate target appears at the dead ahead (0°) bearing position.
Slowly change the tilt control through an appropriate range and observe that the radar scope presentation does not change erratically, which might indicate structural interference between the radome and antenna. This interference should not occur throughout the operational speed envelope of the airplane.
2. Bearing Accuracy. Fly under conditions that allow visual identification of a target, such as an island, a river, or a lake, at a range within the range of the radar. When flying toward the target, select a course from the reference point to the target and determine the error in the displayed bearing to the target on all range settings. Change the heading of the airplane in increments of 10° to ±30° maximum, and verify the error does not exceed ±5° maximum in the displayed bearing to the target.
32.1.3.8.5 Stability.
While observing a target return on the radar indicator, turn off the stabilizing function and put the airplane through pitch and roll movements.
Observe the blurring of the display. Turn the stabilizing mechanism on
32-21 and repeat the roll and pitch movements. Evaluate the effectiveness of the stabilizing function in maintaining a sharp display.
32.1.3.8.6 Contour Display (Iso Echo).
1. If heavy cloud formations or rainstorms are reported within a reasonable distance from the test base, select the contour display mode. The radar should differentiate between heavy and light precipitation.
2. In the absence of the above weather conditions, determine the effectiveness of the contour display function by switching from normal to contour display while observing large objects of varying brightness on the indicator. The brightest object should become the darkest when switching from normal to contour mode.
32.1.3.8.7 Antenna Stability When Installed.
While in level flight at 10,000 feet or higher, adjust the tilt approximately 2-3° above the point where ground return was eliminated. Put the airplane through down pitch, then roll movements. No ground return should be present.
Note: Roll right and left approximately 15°; pitch nose down approximately 10°.
32.1.3.8.8 Ground Mapping.
Fly over areas containing large, easily identifiable landmarks such as rivers, towns, islands, coastlines, etc. Compare the form of these objects on the indicator with their actual shape as visually observed from the cockpit.
32.1.3.8.9 Mutual Interference.
Determine that no objectionable interference is present on the radar indicator from any electrical or radio/navigational equipment, when operating, and that the radar installation does not interfere with the operation of any other equipment. Particular attention should be devoted to radar effect on electronic display systems and on localizer, glideslope, and ADF signals during approach to landing.
32.1.3.8.10 EMC.
EMC should be evaluated with all systems operating in flight to verify by observation that no adverse effects are present in the required flight systems.
32.1.3.9 Inertial Navigation System (INS).
32.1.3.9.1 AC 20-138D, Change 2, contains the basic criteria for the engineering evaluation of an inertial navigation system and offers acceptable means of
32-22 compliance with the applicable regulations that contain mandatory requirements in an objective form.
32.1.3.9.2 The INS equipment supplier, through the applicant, will generally provide system reliability data sufficient so that additional testing for equipment reliability demonstration will not be required. Assuming adequate cooling is available for the installation, the data can be considered independent of which type of airplane was used for derivation.
32.1.3.9.3 Temperature.
Some systems have temperature monitors built into the sensor block.
When the device temperature reaches a given level, the system automatically shuts down. This condition could represent a common mode failure wherein insufficient cooling is provided to the multiple sensors with the consequent result that they all trip the temperature monitor simultaneously. Some equipment may be constructed with the cooling mechanization integral to the individual unit. Regardless of how the equipment cooling is accomplished, if the proper operation of the unit is below acceptable levels due to failures of the cooling function, then the cooling function should be addressed by analysis and demonstration, where applicable.
32.1.3.9.4 INS On-Airplane Test Procedure.
1. With INS equipment off, verify all avionics equipment are operating normally.
2. Close INS primary, heater, and excitation circuit breakers and set the mode selector to start warm-up, as required by the manufacturer’s normal procedures.
3. Alignment.
a. Initiate INS alignment according to the manufacturer’s procedures and input flight plan waypoints and record. (The airplane’s present position needs to be loaded before the system can complete alignment. Do not move the airplane until the system is aligned and in the Navigate mode, (NAV) if so equipped.) Present position accuracy should be known to within 0.1 NM.
b. Normal wind buffeting and movement of cargo and personnel will not affect alignment quality, but severe buffeting may lengthen the time required for alignment.
c. Continue operation in the NAV mode until a minimum of one hour has passed.
4. Pre-Departure.
a. Recheck that other avionics operate normally and that all systems and instruments using INS information operate correctly.
32-23
b. Set up INS for a track from present position to any stored waypoint and check proper cockpit display unit (CDU) and instrument displays.
c. When the conditions as described by the manufacturer are satisfied, set the mode selector to “Navigate.” Verify that the NAV mode is achieved and no warning condition is indicated. Record the time at which NAV mode is verified.
5. Departure Procedure.
a. Taxi. While taxiing the airplane, monitor INS performance with the CDU data selector set to display track angle and ground speed.
b. Takeoff. With the CDU set as required to observe ground speed, track angle, heading, and drift angle during takeoff and initial airborne conditions, verify normal and proper performance.
Reasonable assessment may be accomplished using other instruments and avionics.
c. Initial track. Define a track from present position to first available waypoint and fly to intercept using instrument display or autopilot.
6. In Flight. During flight conditions, perform and/or check the following:
Note: Do not change system mode selector from “Navigate” during navigational tests. If a system is installed to provide attitude for the airplane system, the “ATT REF” mode should be checked after navigation mode tests are completed. When selector is changed to “ATT REF,” ascertain that all appropriate equipment annunciators indicate the disconnect.
a. Exercise all procedures, such as waypoint navigation, offset navigation, selected track navigation, etc., that are listed as system capabilities by the manufacturer and in the AFM.
b. If updating capabilities are provided, either as manual or automatic, use defined procedures to verify operation.
c. Operate the INS in both the manual and automatic modes for waypoint sequencing.
d. Verify satisfactory control of the airplane, proper flight director indication, and flight instrument presentation, as appropriate to the installation. When the INS is operating, all airplane displays that would be affected or changed in meaning should be clearly annunciated to the pilot (e.g., compass heading (true versus magnetic) autopilot coupled modes, etc.).
e. Operate the CDU in all display settings and verify functions and operation.
32-24
f. Operate other avionics and airplane electrical systems to determine if any mutual interference results that would cause either the INS or other systems’ performance to be less than required.
g. If basic accuracy has been previously established, a triangular course should be flown with a base leg length of at least one hour.
The required accuracy is defined in paragraph 32.1.3.9.1 above.
7. Post Flight.
a. Park the airplane at a position known to within 0.1 NM and determine the radial error rate using the total time in NAV mode and the measured radial error. Record end point position, time, and error rate calculations.
Note 1: On some models, radial error may be obtained as follows: Load the park position as waypoint N; then define track (LEG) O to N. The value of distance read on the CDU is the radial error.
Note 2: If the system has been updated, remove the update prior to error calculations.
b. Pull INS primary power circuit breaker and verify operation on battery for 5 minutes. Reset breaker and verify that the system functions normally and the waypoint data is correct.
c. Turn system to off.
32.1.3.9.5 Attitude (if Provided to the Basic Instruments).
1. The system should be installed to provide pitch and roll data to ±1° relative to the airplane’s reference level.
2. During navigation tests, the vertical gyro data should be checked.
Additionally, after NAV tests are completed, the airplane should be flown and placed in a 25° bank with the INS in NAV mode. While in the turn, switch to ATT REF mode, and level the airplane. The attitude data should indicate properly. If the system requires level flight at the time ATT REF is selected, the AFM should contain that information as a limitation.
3. Power Bus Transients. After the normally expected electrical bus transients due to engine failure, attitude should not be off or unstable for more than one second and should affect only displays on one side of the airplane. If power-up initialization or self-tests are started by the transient, any change in attitude should not be a distraction;
recognizably valid pitch and roll data should be available within one second. For most airplanes, an engine failure after takeoff will simultaneously create a roll rate acceleration, new pitch attitude requirements, and an electrical transient. Attitude information is paramount; transfer to standby attitude or transfer of control of the airplane to the opposite pilot cannot be reliably accomplished under
32-25 these conditions in a timely enough fashion to prevent an unsafe condition. In testing this failure mode, switching the generator off at the control panel will usually result in the quickest switching time.
Conversely, during an engine failure, as the engine speed decays, the generator output voltage and frequency each decay to a point where the bus control relays finally recognize the failure. This can be a significantly larger disturbance resulting in a different effect on the using equipment. The only known way to simulate this failure is with a fuel cut. Both means should be tested.
32.1.3.9.6 EMC.
The INS should not cause the performance of other systems aboard the airplane to be degraded below their normal function, and INS operation should not be adversely affected by other equipment.
32.1.3.10 Vertical Navigation (VNAV) System.
A complete and comprehensive flight test evaluation is contained in AC 20-138D, Change 2.
32.1.3.11 Area Navigation (RNAV).
Information pertinent to flight evaluation of RNAV is contained in AC 20-138D, Change 2. Operational approval guidance is contained in AC 90-100A, AC 90-101A, and AC 90-105A. The RNAV function is most often performed by the systems identified in paragraphs 32.1.3.9,
32.1.3.10, and 32.1.3.12 of this AC. Flight test requirements should be reviewed accordingly.
32.1.3.12 Multi-Sensor Navigation System.
A complete and comprehensive flight test evaluation is contained in AC 20-138D, Change 2.
32.1.3.13 Performance Management System.
A complete and comprehensive flight test evaluation is contained in AC 25-15.
32.1.3.14 Flight Management System.
A complete and comprehensive flight test evaluation is contained in AC 25-15.
32.1.3.15 Global Navigation Satellite System (GNSS).
A complete and comprehensive flight test evaluation is contained in AC 20-138D, Change 2.
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32.1.4 Procedures—Instruments and Displays.
32.1.4.1 Flight and Navigation Instruments.
32.1.4.1.1 Flight demonstration of the following pilots’ instruments should address evaluation with regard to display, function, and lighting:
Attitude director indicator (ADI)—primary and standby Horizontal situation indicator (HSI) Radio magnetic indicator (RMI) Airspeed and Mach number indicator—primary and standby (if installed) Altimeter-primary and standby Instantaneous vertical speed indicator (IVSI) Standby compass Clock Total air temperature (TAT) indicator Radio altimeter (R/A)
32.1.4.1.2 The instruments should be evaluated for suitability of location and performance during flight operation. Agreement between displayed functions, primary to standby, and captain’s to first officer’s display (where applicable) should be examined during takeoff, cruise, and landing, and during flight maneuvers of bank angles of ±60° and pitch angles from +25 to -10°.
32.1.4.1.3 In addition to the above instruments, the controls on the instrument, and those associated with changing the function of that instrument, should be evaluated.
32.1.4.1.4 Day and night lighting of instruments should be demonstrated. Evaluate for adequate illumination of the instruments and associated control panels and placards.
32.1.4.2 Electronic Display Systems.
A complete and comprehensive description and flight evaluation is contained in AC 25-11B.