- Effective
- November 1, 2011
- Published
- October 17, 2011 · 76 FR 64001–64003
- Issued
- September 15, 2011
- Models
- PT6A-15AG, PT6A-27, PT6A-28, PT6A-34, PT6A-34AG, PT6A-34B, PT6A-36
- Data sheet
- TCDSE4EA
- Registered aircraft
- 2,945 matched by model
- Product
- Engine
- Amendment
- 39-16843
- Docket
- FAA-2011-1038
- Project
- 2011-NE-31-AD
- Issued as
- Final rule; request for comments
Unofficial copy from the Federal Register XML, document 2011-26840. Only the govinfo PDF is the legal edition. DRS record last changed May 30, 2024.
Copies of the files this page was built from, with their SHA-256. Retrieved October 18, 2026.
| File | Size | SHA-256 | Original |
|---|---|---|---|
| Official PDF | 157 KB | 3605e7a8…1f32973 | 2011-26840.pdf on govinfo.gov |
| Federal Register XML | 16 KB | 3317f5ff…afbe16e | 2011-26840.xml on federalregister.gov |
| FAA DRS HTML attachment | 50 KB | a5195ba8…3788795 | FAA DRS (API key needed) |
| FAA DRS PDF | 35 KB | 8f3da2a1…120ad56 | FAA DRS (API key needed) |
| FAA DRS HTML attachment | 36 KB | 68660173…e0e2e22 | FAA DRS (API key needed) |
| FAA DRS PDF | 27 KB | bfb3b9b4…c606fb5 | FAA DRS (API key needed) |
On this page
Summary
We are adopting a new airworthiness directive (AD) for Pratt & Whitney Canada PT6A-15AG, -27, -28, -34, -34AG, -34B, and -36 series turboprop engines. This emergency AD was sent previously to all known U.S. owners and operators of these engines. This AD requires the removal of affected part manufacturer approval (PMA) replacement Timken Alcor Aerospace Technologies, Inc. (TAATI) first stage reduction sun gears and the interacting planet gears, from the propeller reduction gearbox assembly. This AD was prompted by failures of certain PMA replacement first stage reduction sun gears, manufactured by TAATI. We are issuing this AD to correct the unsafe condition on these products.
The airworthiness directive
2011-20-51 Pratt & Whitney Canada: Amendment 39-16843; Docket No. FAA-2011-1038; Directorate Identifier 2011-NE-31-AD.
(a) Effective Date
PDF page 3This AD is effective November 1, 2011 to all persons except those persons to whom it was made immediately effective by Emergency AD 2011-20-51, issued on September 15, 2011, which contained the requirements of this amendment.
(b) Affected ADs
PDF page 3None.
(c) Applicability
PDF page 3This AD applies to Pratt & Whitney Canada PT6A-15AG, -27, -28, -34, -34AG, -34B, and -36 series turboprop engines that have had maintenance done to the power section module involving first stage reduction sun gear replacement since February 3, 2010, and having a Timken Alcor Aerospace Technologies, Inc. (TAATI) part manufacturer approval (PMA) replacement first stage reduction sun gear, part number (P/N) E3024765, serial numbers (S/Ns) PC5-091 through PC5-176, installed.
(d) Unsafe Condition
PDF page 3This AD was prompted by failures of certain first stage reduction sun gears, manufactured by TAATI. We are issuing this AD to prevent failure of the shaft portion of the sun gear, which will result in an engine in-flight shut down, possible uncontained engine failure, aircraft damage, and serious injuries.
(e) Compliance
PDF page 3Comply with this AD within the compliance times specified, unless already done.
(f) For affected engines, remove the PMA replacement TAATI first stage reduction sun gear and the interacting planet gears from the propeller reduction gearbox assembly within 15 operating hours or 15 days after the effective date of this AD, whichever occurs first.
(g) Installation Prohibition
PDF page 3After the effective date of this AD, do not install on any airplane, any engine or power section module with a TAATI PMA replacement first stage reduction sun gear, P/N E3024765, S/Ns PC5-091 through PC5-176.
(h) Alternative Methods of Compliance (AMOCs)
PDF page 3The Manager, Los Angeles Aircraft Certification Office, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19.
(i) Related Information
PDF page 3For further information about this AD, contact: Paul Craig, Aerospace Engineer, Los Angeles Aircraft Certification Office, FAA, 3960 Paramount Blvd., Suite 100, Lakewood, CA 90712; phone: 562-627-5252; fax: 562-627-5210; e-mail: paul.;craig@faa.gov.
Rule preamble
The FAA’s background, reasoning and cost estimate, published with the AD.
DatesPage 1
This AD is effective November 1, 2011 to all persons except those persons to whom it was made immediately effective by Emergency AD 2011-20-51, issued on September 15, 2011, which contained the requirements of this amendment.
We must receive comments on this AD by December 1, 2011.
AddressesPage 2
You may send comments, using the procedures found in 14 CFR 11.43 and 11.45, by any of the following methods:
• Federal eRulemaking Portal: Go to http://www.regulations.gov. Follow the instructions for submitting comments.
• Fax: 202-493-2251.
• Mail: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590.
• Hand Delivery: Deliver to Mail address above between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.
For further information contactPage 2
Paul Craig, Aerospace Engineer, Los Angeles Aircraft Certification Office, FAA, 3960 Paramount Blvd., Suite 100, Lakewood, CA 90712; phone: 562-627-5252; fax: 562-627-5210; e-mail: paul.craig@faa.gov.
DiscussionPage 2
On September 15, 2011, we issued Emergency AD 2011-20-51, which requires the removal of affected PMA replacement TAATI first stage reduction sun gears and the interacting planet gears, from the propeller reduction gearbox assembly. This action was prompted by failures of certain replacement PMA first stage reduction sun gears, manufactured by TAATI. This condition, if not corrected, could result in failure of the shaft portion of the sun gear, which will result in an engine in-flight shut down, possible uncontained engine failure, aircraft damage, and serious injuries.
FAA's DeterminationPage 2
We are issuing this AD because we evaluated all the relevant information and determined the unsafe condition described previously is likely to exist or develop in other products of the same type design.
AD RequirementsPage 2
This AD requires the removal of affected PMA replacement TAATI first stage reduction sun gear and the interacting planet gears, from the propeller reduction gearbox assembly, within 15 operating hours or 15 days after the effective date of this AD, whichever occurs first.
FAA's Determination of the Effective DatePage 2
An unsafe condition exists that requires the immediate adoption of this AD. The FAA has found that the risk to the flying public justifies waiving notice and comment prior to adoption of this rule because of the short compliance time required in this AD to remove any affected parts from service. Therefore, we find that notice and opportunity for prior public comment are impracticable and that good cause exists for making this amendment effective in less than 30 days.
Comments invitedPage 2
This AD is a final rule that involves requirements affecting flight safety and was not preceded by notice and an opportunity for public comment. However, we invite you to send any written data, views, or arguments about this AD. Send your comments to an address listed under the ADDRESSES section. Include the docket number FAA-2011-1038 and Directorate Identifier 2011-NE-31-AD at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this AD. We will consider all comments received by the closing date and may amend this AD because of those comments.
We will post all comments we receive, without change, to http://www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this AD.
Costs of CompliancePage 2
We estimate that the inspection in this AD will affect about 5,000 engines installed on airplanes of U.S. registry. We also estimate that disassembly of reduction gearboxes will affect about 50 engines, and the sun gear removal will affect about 40 engines. We also estimate that it will take about 1 work-hour per engine for inspecting the engine records. We also estimate that for about 10 engines, it will take about 10 work-hours for the inspection of the sun gear serial number (S/N) and reassembly of the reduction gearbox, due to the records not identifying the S/N. We also estimate that it would take about 16 work-hours for parts replacement. The average labor rate is $85 per work-hour. Required parts for one engine will cost about $14,500. Based on these figures, we estimate the cost of the AD on U.S. operators to be $1,067,900.
Authority for This RulemakingPage 2
Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. Subtitle VII: Aviation Programs describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in subtitle VII, part A, subpart III, section 44701: “General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.
Regulatory findingsPage 2
This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a “significant regulatory action” under Executive Order 12866,
(2) Is not a “significant rule” under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.
Adoption of the AmendmentPage 3
Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:
Adoption of the amendmentPage 3
1. The authority citation for part 39 continues to read as follows:
2. The FAA amends § 39.13 by adding the following new airworthiness directive (AD):
Affected TCDS · 1
The type certificate data sheets for the models this AD names, matched by model and maker.
Registered aircraft · 2,945
Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.
| 1942 | 1 |
|---|---|
| 1943 | 3 |
| 1944 | 3 |
| 1952 | 1 |
| 1953 | 1 |
| 1954 | 4 |
| 1955 | 3 |
| 1956 | 3 |
| 1957 | 4 |
| 1958 | 4 |
| 1960 | 3 |
| 1961 | 4 |
| 1962 | 2 |
| 1964 | 4 |
| 1965 | 5 |
| 1966 | 8 |
| 1967 | 25 |
| 1968 | 30 |
| 1969 | 16 |
| 1970 | 19 |
| 1971 | 8 |
| 1972 | 8 |
| 1973 | 14 |
| 1974 | 14 |
| 1975 | 14 |
| 1976 | 20 |
| 1977 | 21 |
| 1978 | 31 |
| 1979 | 31 |
| 1980 | 46 |
| 1981 | 54 |
| 1982 | 34 |
| 1983 | 21 |
| 1984 | 26 |
| 1985 | 45 |
| 1986 | 23 |
| 1987 | 52 |
| 1988 | 83 |
| 1989 | 64 |
| 1990 | 71 |
| 1991 | 124 |
| 1992 | 54 |
| 1993 | 58 |
| 1994 | 66 |
| 1995 | 123 |
| 1996 | 110 |
| 1997 | 87 |
| 1998 | 111 |
| 1999 | 105 |
| 2000 | 94 |
| 2001 | 109 |
| 2002 | 50 |
| 2003 | 61 |
| 2004 | 83 |
| 2005 | 101 |
| 2006 | 10 |
| 2007 | 14 |
| 2008 | 30 |
| 2009 | 34 |
| 2010 | 33 |
| 2011 | 45 |
| 2012 | 52 |
| 2013 | 44 |
| 2014 | 39 |
| 2015 | 32 |
| 2016 | 19 |
| 2017 | 24 |
| 2018 | 19 |
| 2019 | 20 |
| 2020 | 19 |
| 2021 | 19 |
| 2022 | 35 |
| 2023 | 34 |
| 2024 | 30 |
| 2025 | 30 |
| 2026 | 12 |
192 with no year recorded
By model
Aircraft
NTSB investigations that cite this AD · 1
Their narratives or probable cause name AD 2011-20-51, often to say whether the aircraft complied with it.