AD 2017-16-11

Airworthiness directive · Reciprocating Engine Power Section · Lycoming Engines AEIO-320-D1B, AEIO-320-D2B, AEIO-360-B1G6 and 93 more

Effective
August 15, 2017
Published
August 10, 2017 · 82 FR 37296–37298
Issued
August 7, 2017
Models
AEIO-320-D1B, AEIO-320-D2B, AEIO-360-B1G6, AEIO-360-H1B, AEIO-540-D4A5, AEIO-540-L1B5 and 90 more
Registered aircraft
84,886 matched by model
Product
Engine
ATA chapter
85 · Reciprocating engine
Amendment
39-18988
Docket
FAA-2017-0788
Issued as
Final rule; request for comments

Unofficial copy from the Federal Register XML, document 2017-16968. Only the govinfo PDF is the legal edition. DRS record last changed November 21, 2025.

On this page

Summary

We are adopting a new airworthiness directive (AD) for certain models of Lycoming Engines reciprocating engines. This AD requires an inspection of connecting rods and replacement of affected connecting rod small end bushings. This AD was prompted by several reports of connecting rod failures resulting in uncontained engine failure and in-flight shutdowns (IFSDs). We are issuing this AD to address the unsafe condition on these products.

The airworthiness directive

2017-16-11 Lycoming Engines Reciprocating Engines: (Type Certificate previously held by Textron Lycoming Division, AVCO Corporation): Amendment 39-18988; Docket No. FAA-2017-0788; Product Identifier 2017-NE-27-AD.

(a) Effective Date

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This AD is effective August 15, 2017.

(b) Affected ADs

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None.

(c) Applicability

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This AD applies to:

(1) All Lycoming Engines reciprocating engines listed in Table 1 of Lycoming Engines Mandatory Service Bulletin (MSB) No. 632B, dated August 4, 2017, and

(2) all Lycoming Engines reciprocating engines that were overhauled or repaired using any replacement part listed in Table 2 of Lycoming Engines MSB No. 632B, dated August 4, 2017, which was shipped from Lycoming Engines during the dates listed in Table 2 of Lycoming Engines MSB No. 632B, dated August 4, 2017.

(d) Subject

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Joint Aircraft System Component (JASC) Code 8520, Reciprocating Engine Power Section.

(e) Unsafe Condition

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This AD was prompted by several reports of connecting rod failures resulting in uncontained engine failure and in-flight shutdowns (IFSDs). We are issuing this AD to prevent connecting rod failure. The unsafe condition, if not corrected, could result in uncontained engine failure, total engine power loss, IFSD, and possible loss of the airplane.

(f) Compliance

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Comply with this AD within the compliance times specified, unless already done.

(g) Required Actions

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(1) For all affected engines, within 10 operating hours after the effective date of this AD, inspect all affected connecting rods as specified in Lycoming Engines MSB No. 632B, dated August 4, 2017, except for the instruction to complete the online survey and the instruction to review your inventory.

(2) Replace all connecting rods that fail the inspection required by paragraph (g)(1) of this AD with parts eligible for installation.

(h) Installation Prohibition

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After the effective date of this AD:

(1) Do not install any Lycoming Engines reciprocating engine that was overhauled or repaired using any replacement part listed in Table 2 of Lycoming Engines MSB No. 632B, dated August 4, 2017, which was shipped from Lycoming Engines during the dates listed in Table 2 of Lycoming Engines MSB No. 632B, dated August 4, 2017, and

(2) do not install any part listed in Table 2 of Lycoming Engines MSB No. 632B, dated August 4, 2017 into any Lycoming Engines reciprocating engine.

(i) Credit for Previous Actions

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You may take credit for the actions required by paragraph (g) of this AD if you performed those actions before the effective date of this AD using Lycoming Engines MSB No. 632A, dated July 23, 2017 or earlier versions.

(j) Alternative Methods of Compliance (AMOCs)

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(1) The Manager, New York ACO Branch, FAA, has the authority to approve AMOCs for this AD, if requested using the procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request to your principal inspector or local Flight Standards District Office, as appropriate. If sending information directly to the manager of the certification office, send it to the attention of the person identified in paragraph (j) of this AD.

(2) Before using any approved AMOC, notify your appropriate principal inspector, or lacking a principal inspector, the manager of the local flight standards district office/certificate holding district office.

(k) Related Information

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For more information about this AD, contact Norman Perenson, Aerospace Engineer, New York ACO Branch, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: 516-228-7337; fax: 516-794-5531; email: norman.perenson@faa.gov.

(l) Material Incorporated by Reference

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(1) The Director of the Federal Register approved the incorporation by reference (IBR) of the service information listed in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.

(2) You must use this service information as applicable to do the actions required by this AD, unless the AD specifies otherwise.

(i) Lycoming Engines Mandatory Service Bulletin No. 632B, dated August 4, 2017.

(ii) Reserved.

(3) For Lycoming Engines service information identified in this AD, contact Lycoming Engines, 652 Oliver Street, Williamsport, PA 17701; phone: 800-258-3279; fax: 570-327-7101; Internet: www.lycoming.com/Lycoming/SUPPORT/TechnicalPublications/ServiceBulletins.aspx.

(4) You may view this service information at FAA, Engine and Propeller Standards Branch. For information on the availability of this material at the FAA, call 781-238-7125.

(5) You may view this service information that is incorporated by reference at the National Archives and Records Administration (NARA). For information on the availability of this material at NARA, call 202-741-6030, or go to: http://www.archives.gov/federal-register/cfr/ibr-locations.html.

Rule preamble

The FAA’s background, reasoning and cost estimate, published with the AD.

DatesPage 1

This AD is effective August 15, 2017.

The Director of the Federal Register approved the incorporation by reference of a certain publication listed in this AD as of August 15, 2017.

We must receive comments on this AD by September 25, 2017.

AddressesPage 1

You may send comments, using the procedures found in 14 CFR 11.43 and 11.45, by any of the following methods:

• Federal eRulemaking Portal: Go to http://www.regulations.gov. Follow the instructions for submitting comments.

• Fax: 202-493-2251.

• Mail: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE., Washington, DC 20590.

• Hand Delivery: U.S. Department of Transportation, Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue SE., Washington, DC 20590, between 9 a.m. and 5 p.m., Monday through Friday, except Federal holidays.

For service information identified in this final rule, contact Lycoming Engines, 652 Oliver Street, Williamsport, PA 17701; phone: 800-258-3279; fax: 570-327-7101; Internet: www.lycoming.com/Lycoming/SUPPORT/TechnicalPublications/ServiceBulletins.aspx. You may view this service information at the FAA, Engine and Propeller Standards Branch, 1200 District Avenue, Burlington, MA. For information on the availability of this material at the FAA, call 781-238-7125. It is also available on the Internet at http://www.regulations.gov by searching for and locating Docket No. FAA-2017-0788.

For further information contactPage 1

Norman Perenson, Aerospace Engineer, New York ACO Branch, FAA, 1600 Stewart Avenue, Suite 410, Westbury, NY 11590; phone: 516-228-7337; fax: 516-794-5531; email: norman.perenson@faa.gov.

DiscussionPage 1

We have received 5 reports of uncontained engine failures and IFSDs due to failed connecting rods on various models of Lycoming Engines reciprocating engines listed in Table 1 of Lycoming Engines Mandatory Service Bulletin (MSB) No. 632B, dated August 4, 2017, that were overhauled or repaired using any replacement part listed in Table 2 of Lycoming Engines MSB No. 632B, dated August 4, 2017, which was shipped from Lycoming Engines during the dates listed in Table 2 of Lycoming Engines MSB No. 632B, dated August 4, 2017. This AD requires accomplishing the instructions in Lycoming Engines MSB No. 632B, dated August 4, 2017, except for the instruction to complete the online survey as specified in the MSB. This condition, if not corrected, could result in uncontained engine failure, total engine power loss, IFSD, and possible loss of the airplane. We are issuing this AD to prevent connecting rod failure.

Related Service Information Under 1 CFR Part 51Page 2

Lycoming Engines Mandatory Service Bulletin (MSB) No. 632B, dated August 4, 2017. The MSB describes procedures for inspecting connecting rods and replacing connecting rod small end bushings. This service information is reasonably available because the interested parties have access to it through their normal course of business or by the means identified in the ADDRESSES section.

FAA's DeterminationPage 2

We are issuing this AD because we evaluated all the relevant information and determined the unsafe condition described previously is likely to exist or develop in other products of the same type design.

AD RequirementsPage 2

This AD requires accomplishing the actions specified in the service information described previously, except as discussed under “Differences Between the AD and the Service Information”.

Differences Between This AD and the Service InformationPage 2

Lycoming Engines MSB No. 632B, dated August 4, 2017 requires you to complete an online survey at www.lycoming.com/SB632, review your inventory of any part listed in Table 2 of the MSB, and sending certain parts to Lycoming Engines. This AD does not include those requirements.

FAA's Justification and Determination of the Effective DatePage 2

An unsafe condition exists that requires the immediate adoption of this AD. The FAA has found that the risk to the flying public justifies waiving notice and comment prior to adoption of this rule because compliance is required within 10 operating hours. Therefore, we find that notice and opportunity for prior public comment are impracticable and that good cause exists for making this amendment effective in less than 30 days.

Comments invitedPage 2

This AD is a final rule that involves requirements affecting flight safety and was not preceded by notice and an opportunity for public comment. However, we invite you to send any written data, views, or arguments about this final rule. Send your comments to an address listed under the ADDRESSES section. Include the docket number FAA-2017-0788 and Product Identifier 2017-NE-27-AD at the beginning of your comments. We specifically invite comments on the overall regulatory, economic, environmental, and energy aspects of this final rule. We will consider all comments received by the closing date and may amend this final rule because of those comments.

We will post all comments we receive, without change, to http://www.regulations.gov, including any personal information you provide. We will also post a report summarizing each substantive verbal contact we receive about this final rule.

Costs of CompliancePage 2

We estimate that this AD affects 778 engines installed on airplanes of U.S. registry.

We estimate the following costs to comply with this AD:

Estimated Costs
ActionLabor costParts costCost per productCost on U.S. operators
Inspection15 work-hours × $85 per hour = $1,275 per inspection cycle$150.00$1,425$1,108,650.00 per inspection cycle.

We estimate the following costs to do any necessary replacements that would be required based on the results of the inspection. We have no way of determining the number of aircraft that might need these replacements:

On-Condition Costs
ActionLabor costParts costCost per product
Connecting rod replacement on 4-cylinder engine12 work-hours × $85 per hour = $1,020.00$1,150.00$2,170.00
Connecting rod replacement on 6-cylinder engine18 work-hours × $85 per hour = $1,530.005,150.006,680.00
Connecting rod replacement on 8-cylinder engine20 work-hours × $85 per hour = $1,700.005,150.006,850.00

According to the manufacturer, some of the costs of this AD may be covered under warranty, thereby reducing the cost impact on affected individuals. We do not control warranty coverage for affected individuals. As a result, we have included all costs in our cost estimate.

Authority for This RulemakingPage 2

Title 49 of the United States Code specifies the FAA's authority to issue rules on aviation safety. Subtitle I, section 106, describes the authority of the FAA Administrator. “Subtitle VII: Aviation Programs” describes in more detail the scope of the Agency's authority.

We are issuing this rulemaking under the authority described in Subtitle VII, Part A, Subpart III, Section 44701: “General requirements.” Under that section, Congress charges the FAA with promoting safe flight of civil aircraft in air commerce by prescribing regulations for practices, methods, and procedures the Administrator finds necessary for safety in air commerce. This regulation is within the scope of that authority because it addresses an unsafe condition that is likely to exist or develop on products identified in this rulemaking action.

This AD is issued in accordance with authority delegated by the Executive Director, Aircraft Certification Service, as authorized by FAA Order 8000.51C. In accordance with that order, issuance of ADs is normally a function of the Compliance and Airworthiness Division, but during this transition period, the Executive Director has delegated the authority to issue ADs applicable to engines, propellers, and associated appliances to the Manager, Engine and Propeller Standards Branch, Policy and Innovation Division.

Regulatory findingsPage 3

This AD will not have federalism implications under Executive Order 13132. This AD will not have a substantial direct effect on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government.

For the reasons discussed above, I certify that this AD:

(1) Is not a “significant regulatory action” under Executive Order 12866,

(2) Is not a “significant rule” under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979),

(3) Will not affect intrastate aviation in Alaska, and

(4) Will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act.

Adoption of the AmendmentPage 3

Accordingly, under the authority delegated to me by the Administrator, the FAA amends 14 CFR part 39 as follows:

Adoption of the amendmentPage 3

1. The authority citation for part 39 continues to read as follows:

2. The FAA amends § 39.13 by adding the following new airworthiness directive (AD):

Affected TCDS · 11

The type certificate data sheets for the models this AD names, matched by model and maker.

Registered aircraft · 84,886

Registered aircraft whose airframe or engine model this AD names. Matched by model only, so check each against the AD’s applicability.

By aircraft maker
  • Piper34,050 aircraft
  • Cessna19,713 aircraft
  • Mooney3,783 aircraft
  • Robinson Helicopter2,534 aircraft
  • Textron1,938 aircraft
  • Other makers8,57522,868 aircraft
By year built
19102026
Registered aircraft by year built: 74,762 aircraft
19101
19291
19302
19312
19321
19361
19371
19382
19395
194015
194132
19426
194320
19441
194512
1946510
1947551
194887
1949227
1950117
195161
195273
1953149
1954130
1955418
1956511
1957562
1958693
1959847
1960668
1961880
1962814
19631,051
19641,384
19651,706
19662,307
19672,307
19682,804
19692,327
19701,114
19711,366
19721,835
19732,346
19742,596
19752,541
19763,074
19773,239
19784,144
19793,227
19801,542
19811,469
1982665
1983426
1984459
1985404
1986202
1987196
1988203
1989349
1990297
1991342
1992324
1993370
1994352
1995403
1996434
1997570
1998965
19991,111
20001,101
2001968
2002882
20031,025
20041,130
20051,209
20061,010
2007851
2008749
2009463
2010384
2011376
2012434
2013350
2014389
2015365
2016371
2017383
2018375
2019480
2020467
2021466
2022499
2023613
2024599
2025588
2026384

10,124 with no year recorded

By model

See all 120 models

Aircraft

See all 84,886 aircraft

NTSB investigations that cite this AD · 2

Their narratives or probable cause name AD 2017-16-11, often to say whether the aircraft complied with it.