19980322027509I

Incident · Minor damage

FAA incident report · Cessna T210F · Cotulla, TX · March 22, 1998

Date
March 22, 1998 · 12:30 local
Place
Cotulla, TX
Phase of flight
Fcd/Prec Ldg From Cruise
Operating rules
General operating rules (Part 91)
Damage
Minor damage
Aircraft
N6109R
Reported as
Cessna T210F
Reported engine
Continental TSIO520C
People aboard
4
Fatal injuries
0
Pilot’s flight hours
200 total30 in this make and model12 in the last 90 days

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

On March 22, 1998, at approximately 12:30 local time, a Cessna 210-F, N6109R, made an emergency landing approximately 18 miles south of Cotulla, Texas following a catastrophic in flight engine failure. The aircraft landed without further incident on a private ranch strip. The private and three passengers were not injured. According to the pilot, aircraft was enroute from laredo, Texas to san antonio international airport at 5500 feet when a loss of oil pressure was observed followed by a sudden and complete loss of engine power. The aircraft safely without visible damage to the airframe. An on site inspection of the engine revealed two large holes in the upper crankcase surface approximately three inches in diameter. Additionally, the number five cylinder assembly was found seperated from the crankcase. A portion of the left side of the aircraft and the belly were covered in engine oil. The engine was removed from the aircraft and shipped to teledyne Continental motors (tcm), the engine manufacturer, for failure analysis. Tcm reported that the engine failed due to improper installation of the forward right hand cylinder to the engine crankcase was not tightened to the proper torqu ue. Insufficient torque allowed the cylinder hold down nuts to back and eventually allowed the entire cylinder assembly to separate from the engine case. A similar condition existed on the middle right hand cylinder (cylinder no. 3). The cylinder attaching hardware was found loose; however the condition had not progressed to the pilot of total seperation. The tcm report also stated that the cylinder attaching studs were rusty and that this would prevent proper torque. The manufactures instructions require the use of engine oil on stud threads to achieve proper torque.

As the FAA filed it

ON MARCH 22, 1998, AT APPROXIMATELY 12:30 LOCAL TIME, A CESSNA 210-F, N6109R, MADE AN EMERGENCY LANDING APPROXIMATELY 18 MILES SOUTH OF COTULLA, TEXAS FOLLOWING A CATASTROPHIC IN FLIGHT ENGINE FAILURE. THE AIRCRAFT LANDED WITHOUT FURTHER INCIDENT ON A PRIVATE RANCH STRIP. THE PRIVATE AND THREE PASSENGERS WERE NOT INJURED. ACCORDING TO THE PILOT, AIRCRAFT WAS ENROUTE FROM LAREDO, TEXAS TO SAN ANTONIO INTERNATIONAL AIRPORT AT 5500 FEET WHEN A LOSS OF OIL PRESSURE WAS OBSERVED FOLLOWED BY A SUDDEN AND COMPLETE LOSS OF ENGINE POWER. THE AIRCRAFT SAFELY WITHOUT VISIBLE DAMAGE TO THE AIRFRAME. AN ON SITE INSPECTION OF THE ENGINE REVEALED TWO LARGE HOLES IN THE UPPER CRANKCASE SURFACE APPROXIMATELY THREE INCHES IN DIAMETER. ADDITIONALLY, THE NUMBER FIVE CYLINDER ASSEMBLY WAS FOUND SEPERATED FROM THE CRANKCASE. A PORTION OF THE LEFT SIDE OF THE AIRCRAFT AND THE BELLY WERE COVERED IN ENGINE OIL. THE ENGINE WAS REMOVED FROM THE AIRCRAFT AND SHIPPED TO TELEDYNE CONTINENTAL MOTORS (TCM), THE ENGINE MANUFACTURER, FOR FAILURE ANALYSIS. TCM REPORTED THAT THE ENGINE FAILED DUE TO IMPROPER INSTALLATION OF THE FORWARD RIGHT HAND CYLINDER TO THE ENGINE CRANKCASE WAS NOT TIGHTENED TO THE PROPER TORQU UE. INSUFFICIENT TORQUE ALLOWED THE CYLINDER HOLD DOWN NUTS TO BACK AND EVENTUALLY ALLOWED THE ENTIRE CYLINDER ASSEMBLY TO SEPARATE FROM THE ENGINE CASE. A SIMILAR CONDITION EXISTED ON THE MIDDLE RIGHT HAND CYLINDER (CYLINDER NO. 3). THE CYLINDER ATTACHING HARDWARE WAS FOUND LOOSE; HOWEVER THE CONDITION HAD NOT PROGRESSED TO THE PILOT OF TOTAL SEPERATION. THE TCM REPORT ALSO STATED THAT THE CYLINDER ATTACHING STUDS WERE RUSTY AND THAT THIS WOULD PREVENT PROPER TORQUE. THE MANUFACTURES INSTRUCTIONS REQUIRE THE USE OF ENGINE OIL ON STUD THREADS TO ACHIEVE PROPER TORQUE.

Other reports on N6109R · 2

Matched to the same aircraft by N-number and date.