What happened
The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.
(-5) On 21 February 1999 a Piper PA23-250, registration #N500LC, experienced a loss of the emergency exit window while in cruise flight over lake Lewisville, TX. The aircraft returned to addison (ADS). The aircraft had 1.8 hours since it's last annual inspection, which was completed on 18 February 1999. The mechanic, Mr. Farrell trask A&P 1422060, was interviewed by this office. He stated that the emergency window was removed for the annual. It was installed by another employee, while he was stationed on the outside of the aircraft to ensure proper alignment. Once installed, the technician pressed against the window frame to ensure that it was properly secured. The door lock was safetied with copper safety wire, and the plastic cover was installed. Mr. Trask stated that without recovery of the window, it would be only a guess as to why it departed the aircraft. It may have been a mechanical failure, or a bent rod that locked the window in place until aircraft vibration rolled the cam locking mechanism over, disengaging the locking mechanism. This window installation does not have a visual reference to ensure that the locks are properly engaged once installed. In the future, Mr. Trask will use a dye on the locking mechanism, remove the window after installation to check penetration, and reinstall the emergency window. This way he can ensure that the lock is fully engaging.
As the FAA filed it
(-5) ON 21 FEBRUARY 1999 A PIPER PA23-250, REGISTRATION #N500LC, EXPERIENCED A LOSS OF THE EMERGENCY EXIT WINDOW WHILE IN CRUISE FLIGHT OVER LAKE LEWISVILLE, TX. THE AIRCRAFT RETURNED TO ADDISON (ADS). THE AIRCRAFT HAD 1.8 HOURS SINCE IT'S LAST ANNUAL INSPECTION, WHICH WAS COMPLETED ON 18 FEBRUARY 1999. THE MECHANIC, MR. FARRELL TRASK A&P 1422060, WAS INTERVIEWED BY THIS OFFICE. HE STATED THAT THE EMERGENCY WINDOW WAS REMOVED FOR THE ANNUAL. IT WAS INSTALLED BY ANOTHER EMPLOYEE, WHILE HE WAS STATIONED ON THE OUTSIDE OF THE AIRCRAFT TO ENSURE PROPER ALIGNMENT. ONCE INSTALLED, THE TECHNICIAN PRESSED AGAINST THE WINDOW FRAME TO ENSURE THAT IT WAS PROPERLY SECURED. THE DOOR LOCK WAS SAFETIED WITH COPPER SAFETY WIRE, AND THE PLASTIC COVER WAS INSTALLED. MR. TRASK STATED THAT WITHOUT RECOVERY OF THE WINDOW, IT WOULD BE ONLY A GUESS AS TO WHY IT DEPARTED THE AIRCRAFT. IT MAY HAVE BEEN A MECHANICAL FAILURE, OR A BENT ROD THAT LOCKED THE WINDOW IN PLACE UNTIL AIRCRAFT VIBRATION ROLLED THE CAM LOCKING MECHANISM OVER, DISENGAGING THE LOCKING MECHANISM. THIS WINDOW INSTALLATION DOES NOT HAVE A VISUAL REFERENCE TO ENSURE THAT THE LOCKS ARE PROPERLY ENGAGED ONCE INSTALLED. IN THE FUTURE, MR. TRASK WILL USE A DYE ON THE LOCKING MECHANISM, REMOVE THE WINDOW AFTER INSTALLATION TO CHECK PENETRATION, AND REINSTALL THE EMERGENCY WINDOW. THIS WAY HE CAN ENSURE THAT THE LOCK IS FULLY ENGAGING.