20050405014299I

Incident

FAA incident report · Bac AVRO 146-RJ85A · Moline, IL · April 5, 2005

Date
April 5, 2005 · 10:12 local
Place
Moline, IL
Airport
Quad-City
Phase of flight
To Init Climb(1st Pwr Reduct)
Operating rules
Air carrier (Part 121)
Operator
MALA
Aircraft
N515XJ
Reported as
Bac AVRO146RJ85A
Reported engine
Lycoming LF5071F
People aboard
17
Fatal injuries
0
Pilot’s flight hours
10,000 total211 in this make and model362 in the last 90 days

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

(-23) As reported by Moline ATCT, on April 5, 2005, mesaba flight #3637 reported a number one engine fire warning illuminated after departure at approximately 200' AGL. At approximately 500'-600' AGL the indication of a fire was no longer present. The aircraft landed without further incident. Examination by maintenance revealed the right hand (p/n 2-163-620-37) fuel manifold was leaking fuel, (see Honeywell SB72-1094). It appears the manifolds, part numbers 2-163-620-37 (RH) and 2-163-620-38 (LH), and their associated fuel nozzles installed as the closing action for AD 97-11-05, are losing torque after approximately 3000 cycles. This causes the manifold fuel nozzles to loosen during hi-power engine operation (take-off and climb) resulting in fuel spraying into the engine cowl. This fuel is ignited and the resulting fire caused the fire warning illumination. To date reducing engine power has extinguished the flames but the potential for a catastrophic event is evident.

As the FAA filed it

(-23) AS REPORTED BY MOLINE ATCT, ON APRIL 5, 2005, MESABA FLIGHT #3637 REPORTED A NUMBER ONE ENGINE FIRE WARNING ILLUMINATED AFTER DEPARTURE AT APPROXIMATELY 200' AGL. AT APPROXIMATELY 500'-600' AGL THE INDICATION OF A FIRE WAS NO LONGER PRESENT. THE AIRCRAFT LANDED WITHOUT FURTHER INCIDENT. EXAMINATION BY MAINTENANCE REVEALED THE RIGHT HAND (P/N 2-163-620-37) FUEL MANIFOLD WAS LEAKING FUEL, (SEE HONEYWELL SB72-1094). IT APPEARS THE MANIFOLDS, PART NUMBERS 2-163-620-37 (RH) AND 2-163-620-38 (LH), AND THEIR ASSOCIATED FUEL NOZZLES INSTALLED AS THE CLOSING ACTION FOR AD 97-11-05, ARE LOSING TORQUE AFTER APPROXIMATELY 3000 CYCLES. THIS CAUSES THE MANIFOLD FUEL NOZZLES TO LOOSEN DURING HI-POWER ENGINE OPERATION (TAKE-OFF AND CLIMB) RESULTING IN FUEL SPRAYING INTO THE ENGINE COWL. THIS FUEL IS IGNITED AND THE RESULTING FIRE CAUSED THE FIRE WARNING ILLUMINATION. TO DATE REDUCING ENGINE POWER HAS EXTINGUISHED THE FLAMES BUT THE POTENTIAL FOR A CATASTROPHIC EVENT IS EVIDENT.