20130908018399A

Accident · Substantial damage

FAA accident report · Piper PA-32R-300 · Guntersville, AL · September 8, 2013

Date
September 8, 2013 · 17:10 local
Place
Guntersville, AL
Airport
Guntersville Municipal - Joe Starne
Phase of flight
Cruise/Level Flight
Operating rules
General operating rules (Part 91)
Damage
Substantial damage
Aircraft
N8362C
NTSB investigation
NTSBERA13LA407
Reported as
Piper PA-32R-300
Reported engine
Lycoming TI0-540 series
People aboard
2
Fatal injuries
0
Other injuries
0
Pilot’s certificate
Private pilot
Pilot’s flight hours
525 total317 in this make and model1 in the last 90 days

From the FAA’s Accident/Incident Data System (AIDS), through its Aviation Safety Information Portal, as reported. The NTSB investigates accidents separately, and its record of an accident is the fuller one. The aircraft is matched to the registry by N-number and event date, checked against the reported make and model; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

What happened

The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.

Powerplant failed in flight. When recovered, found bendix ignition housing assembly had separated from the accessory case, causing immediate, total power loss. This ignition system consists of dual magnetos housed together that are served by a common drive from the accessory case. The entire assembly is attached by retaining nuts (upper/lower) tightened against the respective clips or "ears" to threaded studs protruding from the accessory case.

The lower stud threads were clean and undamaged with no retaining nut found, while the upper stud and retaining clip/ear was broken and damaged- indicating that the lower nut was not installed, or loosened and fell off previously, resulting in increased stress upon, and ultimate failure of the upper retaining "ear".

As the FAA filed it

POWERPLANT FAILED IN FLIGHT. WHEN RECOVERED, FOUND BENDIX IGNITION HOUSING ASSEMBLY HAD SEPARATED FROM THE ACCESSORY CASE, CAUSING IMMEDIATE, TOTAL POWER LOSS. THIS IGNITION SYSTEM CONSISTS OF DUAL MAGNETOS HOUSED TOGETHER THAT ARE SERVED BY A COMMON DRIVE FROM THE ACCESSORY CASE. THE ENTIRE ASSEMBLY IS ATTACHED BY RETAINING NUTS (UPPER/LOWER) TIGHTENED AGAINST THE RESPECTIVE CLIPS OR "EARS" TO THREADED STUDS PROTRUDING FROM THE ACCESSORY CASE.

THE LOWER STUD THREADS WERE CLEAN AND UNDAMAGED WITH NO RETAINING NUT FOUND, WHILE THE UPPER STUD AND RETAINING CLIP/EAR WAS BROKEN AND DAMAGED- INDICATING THAT THE LOWER NUT WAS NOT INSTALLED, OR LOOSENED AND FELL OFF PREVIOUSLY, RESULTING IN INCREASED STRESS UPON, AND ULTIMATE FAILURE OF THE UPPER RETAINING "EAR".

NTSB investigation

The NTSB’s investigation of this event, with its probable cause and findings. Matched to this report by N-number and date.