What happened
The FAA’s narrative, in sentence case. The FAA writes it in capitals and removes private details.
"Declared emergency for main cargo door light being on, aircraft was still pressurized. Informed at 0530Z and would have emergency vehicles ready. Landed without incident."
Operator reported: at V1 the crew got a main cargo door warning light and the associated aural alert. Crew climbed to 6000 and reported incident to ATC. Crew ran through the checklist and elected to return to sju. A pan pan was declared with ATC and the aircraft landed in sju with an overweight landing.
Aircraft landed without further issues.
Per maintenance the following action were taken. C/o main deck cargo door ind switch dimension check iaw supp amm 52-71-09-402-042. S9019 & S9020 adjusted to 0.31" iaw above amm. C/o permanent disposition of EA-B767-52-107225-00. C/o door testing iaw above amm and eng doc tr 368-52-30-94106, appendix a. door ind serv. See t/s for further
Fault isolation along with requirements listed in tsr M2392706 discovered the cause was misrigged sensors. Indication switches S9019 - S9024 were checked and noted S9019 and S9020 were out of limits and were subsequently adjusted to proper specs
As the FAA filed it
"DECLARED EMERGENCY FOR MAIN CARGO DOOR LIGHT BEING ON, AIRCRAFT WAS STILL PRESSURIZED. INFORMED AT 0530Z AND WOULD HAVE EMERGENCY VEHICLES READY. LANDED WITHOUT INCIDENT."
OPERATOR REPORTED: AT V1 THE CREW GOT A MAIN CARGO DOOR WARNING LIGHT AND THE ASSOCIATED AURAL ALERT. CREW CLIMBED TO 6000 AND REPORTED INCIDENT TO ATC. CREW RAN THROUGH THE CHECKLIST AND ELECTED TO RETURN TO SJU. A PAN PAN WAS DECLARED WITH ATC AND THE AIRCRAFT LANDED IN SJU WITH AN OVERWEIGHT LANDING.
AIRCRAFT LANDED WITHOUT FURTHER ISSUES.
PER MAINTENANCE THE FOLLOWING ACTION WERE TAKEN. C/O MAIN DECK CARGO DOOR IND SWITCH DIMENSION CHECK IAW SUPP AMM 52-71-09-402-042. S9019 & S9020 ADJUSTED TO 0.31" IAW ABOVE AMM. C/O PERMANENT DISPOSITION OF EA-B767-52-107225-00. C/O DOOR TESTING IAW ABOVE AMM AND ENG DOC TR 368-52-30-94106, APPENDIX A. DOOR IND SERV. SEE T/S FOR FURTHER
FAULT ISOLATION ALONG WITH REQUIREMENTS LISTED IN TSR M2392706 DISCOVERED THE CAUSE WAS MISRIGGED SENSORS. INDICATION SWITCHES S9019 - S9024 WERE CHECKED AND NOTED S9019 AND S9020 WERE OUT OF LIMITS AND WERE SUBSEQUENTLY ADJUSTED TO PROPER SPECS