ANC11CA013

NTSB accident investigation · Piper PA-18 · Sterling, AK · February 23, 2011

Accident · No injuriesData collectionFinal report
Date
February 23, 2011, 17:15 local (21:15 UTC)
Place
Sterling, AK
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Landing
Aircraft
N623MPPiper PA-18
Defining event
Landing-landing roll: Nose over/nose down
Weather
Visual (VMC) · Day
Status
Completed · report June 20, 2011
Report
Approved by Office Director
NTSB office
Alaska Regional Office
Parties
FAA FSDO
Case key
78431

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The airplane owner improper fabrication of a fuel line, and subsequent inadequate inspection by an aviation mechanic, resulting in a loss of engine power.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Misc hardware: hoses and tubesAircraft › Fluids/misc hardware · Inadequate inspectionPiper PA-18: 1 caseAll aircraft: 40 casesProbable cause
Maintenance: fabricationPersonnel issues › Task performance · Owner/builderPiper PA-18: 1 caseAll aircraft: 30 casesProbable cause
Engine fuel and control: fuel distributionAircraft › Aircraft power plant · Damaged/degradedPiper PA-18: 1 caseAll aircraft: 55 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

According to the pilot, the accident flight was the first flight after a major rebuild of the airplane. After completing ground runs on the engine, he and a passenger departed for a test flight. During the initial climb, approximately 600 feet above the ground, the engine lost power. He elected to land in a snow-covered field and during the landing the airplane nosed over. Substantial damage was sustained to both the front and rear lift struts on the right wing. A postaccident inspection of the fuel system by the pilot revealed a flap of rubber inside a flexible fuel hose that was of significant size to restrict fuel flow to the engine. The fuel hose was fabricated by the airplane owner, under the supervision of the mechanic. The fuel hose which was fabricated out of flexible automotive hydraulic line was not an approved aircraft-grade fuel hose.

Factual narrative

According to the pilot's statement, the accident flight was the first flight after a major rebuild of the airplane. After completing ground runs on the engine, the pilot and passenger departed the airport for a test flight. During the initial climb, approximately 600 feet above the ground, the engine lost power. The pilot elected to land in a snow covered field, and during the landing the airplane nosed over. Substantial damage was sustained to both the front and rear lift struts on the right wing. A postaccident inspection of the fuel system by the pilot, who is also the mechanic that oversaw the rebuild of the airplane, revealed a flap of rubber inside a flexible fuel hose that was of significant size to restrict fuel flow to the engine. The fuel hose was fabricated by the airplane owner, under the supervision of the mechanic. The fuel hose was fabricated out of flexible automotive hydraulic line, not approved aircraft-grade fuel hose.

Aircraft

Registration
N623MP
Reported as
Piper PA-18
Category
Airplane
Serial number
188090
Engine
Lycoming O-320 SERIES, 150 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Johnson Johnny L
Registered owner
Johnson Johnny L
Airworthiness certificate
Standard, Normal
Departed
40AK · Sterling, AK
Destination
40AK · Sterling, AK
Airport
40AK · Sterling Air Park, runway 06, 1,500 × 75 ft, snow

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
60
Injuries
None
Certificate
Private
Airplane ratings
Single-engine sea, Single-engine land
Medical
Class 3, With waivers/limitations
Last flight review
February 24, 2011
Seat
Front
Flight hours
1,500 total · 1,300 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
20° at 3 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
25 °F, dew point -6 °F
Altimeter
30.85 inHg
Observed at
PASX, 7 nm away

Docket · 1

The files NTSB released with the investigation on March 29, 2011, on NTSB’s docket system: statements, records, photos and specialists’ reports. 359 KB in all.