- Date
- October 26, 2022, 16:56 local (Oct 27, 2022, 00:56 UTC)
- Place
- Kenai, AK
- Injuries
- 2 uninjured
- Damage
- Substantial damage
- Phase of flight
- Initial climb
- Aircraft
- N8119DPiper PA-22-160
- Defining event
- Initial climb: Loss of engine power (total)
- Weather
- Visual (VMC) · Day
- Status
- Completed
- Report
- Approved by Office Director
- Investigation class
- Class 3
- NTSB office
- Alaska Regional Office
- Parties
- FAA
- FAA report
- 20221026013199A
- Case key
- 106291
From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.
On this page
Probable cause
Improper installation of the crankshaft drive gear by maintenance personnel, who failed to install all required hardware, resulting in an in-flight engine failure.
Findings · 2
NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.
Sequence of events
The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.
Analysis
Shortly after takeoff, the engine lost power and the propellor began to windmill. The flight instructor conducted emergency procedures but was unable to regain engine power. The flight instructor determined that they did not have sufficient altitude to make it back to the airport and he selected a road on which to make a forced landing. To avoid a car, the pilot turned slightly towards the edge of the road and was pulled into a snow berm, where the aircraft came to a full stop. The airplane sustained substantial damage to the right wing and fuselage. A postaccident examination of the engine found the crankshaft drive gear bolt was missing and the gear alignment dowel pin on the crankshaft was broken. The missing bolt was not found during the postaccident examination. The engine was last disassembled in 1983 and the accessory gearbox was opened for an oil pump rebuild in 2006; the investigation was not able to identify how long the engine had operated with the bolt missing. The crankshaft drive gear drives the accessory gear box and, according to the engine manufacturer, failure of the gear or the gear attaching parts would result in complete engine stoppage.
Factual narrative
On October 26, 2022, about 1656 Alaska daylight time, a Piper PA-22-160, N8119D, sustained substantial damage when it was involved in an accident in Kenai, Alaska. The flight instructor and the pilot receiving instruction, who was a private pilot, sustained no injuries. The airplane was operated by the instructor pilot as a Title 14 Code of Federal Regulations Part 91 general aviation flight. The purpose of the flight was to conduct pilot training. The airplane took off from the Kenai Municipal Airport, Kenai. Shortly after takeoff, the engine lost total power and the propellor began to windmill. The flight instructor conducted emergency procedures but was unable to regain engine power. The flight instuctor informed the airport tower of their loss of engine power and was cleared to land back at the airport. He determined that they did not have sufficient altitude to make it back to the airport and landed on a road about 2 miles southeast of the airport. During the landing, to avoid a car, the flight instructor turned slightly towards the edge of the road and was pulled into a snow berm where the airplane came to rest. The airplane sustained substantial damage to the right wing and fuselage. A postaccident examination of the engine revealed that the crankshaft drive gear was missing a bolt and a broken dowel pin on the crankshaft. The missing bolt was not found during the postaccident examination. The engine was last disassembled in 1983. The accessory gearbox was opened for an oil pump rebuild in 2006. The crankshaft drive gear drives the accessory gear box and, according to the engine manufacturer, failure of the gear or the gear attaching parts would result in complete engine stoppage.
Aircraft
- Registration
- N8119D
- Reported as
- Piper PA-22-160
- Category
- Airplane
- Serial number
- 22-5610
- Built
- 1957
- Engine
- Lycoming O-360-A4A, 180 horsepower, reciprocating
- Damage
- Substantial damage
- Flight
- Instructional · Part 91
- Operator
- Ham Keith W, doing business as Kenai Aviation Training Academy
- Registered owner
- Ham Keith W
- Airworthiness certificate
- Standard, Normal
- Departed
- PAEN · Kenai, AK
- Destination
- PAEN · Kenai, AK
- Flight plan
- VFR
- Equipment
- None
Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.
Flight crew · 2
As NTSB recorded them. NTSB leaves out names.
- Role
- Pilot
- Age
- 31
- Injuries
- None
- Certificates
- Flight instructor, Commercial
- Airplane ratings
- Multi-engine land, Single-engine land, Single-engine sea
- Instrument ratings
- Airplane
- Medical
- Class 3, Without waivers/limitations
- Last flight review
- July 18, 2022
- Seat
- Right
- Restraint
- 4-point
- Flight hours
- 963 total · 340.5 in this make and model · 897.5 as pilot in command · 389.3 in the last 90 days · 86.3 in the last 30 days · 1.9 in the last 24 hours
- Role
- Student pilot
- Age
- 17
- Injuries
- None
- Certificate
- Private
- Airplane ratings
- Single-engine land
- Instrument ratings
- Airplane
- Medical
- Class 3, Without waivers/limitations
- Last flight review
- October 17, 2022
- Seat
- Left
- Restraint
- 4-point
- Flight hours
- 116 total · 0 in this make and model
Weather
- Conditions
- Visual (VMC) · Day
- Lowest ceiling
- None
- Temperature
- 25 °F
- Observed at
- PASX
- METAR
- METAR PAEN 270353Z 15003KT 10SM CLR M04/M04 A2878 RMK AO2 SLP749 T10391039
Docket · 3
The files NTSB released with the investigation on October 5, 2023, on NTSB’s docket system: statements, records, photos and specialists’ reports. 4.7 MB in all.
FAA reports on this event · 1
The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.