ATL04IA028

NTSB incident investigation · Piper PA-32RT-300T · Fayetteville, NC · October 25, 2003

Incident · No injuriesIncident investigationFinal report
Date
October 25, 2003, 11:15 local (15:15 UTC)
Place
Fayetteville, NC
Injuries
1 uninjured
Damage
Minor damage
Phase of flight
Takeoff
Aircraft
N39541Piper PA-32RT-300T
Weather
Visual (VMC) · Day
Status
Completed · report July 7, 2005
Report
Approved by Office Director
Parties
Greensboro FSDO
FAA report
20031025031429I
Case key
58289

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

On this page

Probable cause

Flight control elevator attachment turnbuckle corrosion and fracture resulting in the loss of aircraft control in flight.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionTakeoff
Flt control syst,elevator control cable/rod - corrodedCause
Forced landingDescent - emergency
Loss of control - in flightLanding
Elevator - unavailable
Aircraft control - restricted
Nose gear collapsedLanding - flare/touchdown
Landing gear,nose gear - overload

Analysis

According to the pilot after liftoff the elevator flight control became unresponsive and he could only control pitch with the elevator trim. The pilot flew to Fayetteville Regional Airport where he requested the longest runway for an emergency landing. During the landing flare, the nose dropped when the pilot reduced engine power, and the nose wheel collided with the runway and collapsed. Examination of the airframe revealed that the left elevator cable assembly turnbuckle was corroded and fractured. A review of maintenance records showed that the failed assembly had a total time of 2,633 hours and had been in service for 25 years

Factual narrative

On October 25, 2003, at 1115 eastern daylight time, a Piper PA-32RT-300T, N39541, registered to and operated by a private pilot, nose wheel collapsed during emergency landing on runway 4 at Fayetteville Regional Airport, Fayetteville, North Carolina. The personal flight operated under the provisions of Title 14 CFR Part 91 with no flight plan filed. Visual weather conditions prevailed at the time of the incident. The airplane sustained minor damage, and the pilot was not injured. The flight departed Graves Creek Airport, Fayetteville, North Carolina, at 1110, on October 25, 2003.

According to the pilot after liftoff the elevator flight control became unresponsive and he could only control pitch with the elevator trim. The pilot flew to Fayetteville Regional Airport where he requested the longest runway for an emergency landing. During landing flare, the nose dropped when the pilot reduced engine power, and the nose wheel collided with the runway and collapsed.

Examination of the airplane revealed that the wreckage debris was scattered in the immediate vicinity of the wreckage. The airplane came to rest on a 040 degree magnetic heading approximately one third from the runway threshold. Examination of the airframe revealed that the left elevator cable assembly turnbuckle was broken at the MS21260S4LH cable terminal end. The terminal failed in the shank portion beneath the 0.040 safety wire wraps with only the safety wire maintaining the integrity between the turnbuckle assembly and the cable terminal end. The MS21260 flight control cable terminal on the opposite end of the turnbuckle also revealed evidence of corrosion.

The Piper Lance II Service Manual states "Check aileron, rudder, stabilator trim cables, turnbuckles, guides and pulleys for safety, damage and operation". The Piper recommended inspection times are every 100, 500, and 1000 hours of flight time. A review of maintenance records showed that the failed assembly had a total time of 2,633 hours but had been in service for 25 years.

Aircraft

Registration
N39541
Reported as
Piper PA-32RT-300T
Category
Airplane
Serial number
32R7887104
Airframe hours
2,630
Engine
Lycoming TIO-540-51AO, 300 horsepower, reciprocating
Damage
Minor damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Last inspection
Annual · June 12, 2003 · 15 hours before
Departed
26C · Fayetteville, NC
Destination
FAY · Fayetteville, NC
Airport
FAY · Fayetteville Regional, runway 4, 7,204 × 150 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
59
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, With waivers/limitations
Last flight review
June 15, 2002
Seat
Left
Flight hours
5,100 total · 4,800 in this make and model · 5,100 as pilot in command · 5 in the last 90 days · 3 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
80° at 7 knots
Visibility
10 statute miles
Lowest ceiling
1,400 ft broken
Temperature
63 °F, dew point 54 °F
Altimeter
30.35 inHg
Observed at
FAY

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.