ATL05CA122

NTSB accident investigation · Aeronca C3 · Summerville, SC · July 4, 2005

Accident · Serious injuriesData collectionFinal report
Date
July 4, 2005, 14:30 local (18:30 UTC)
Place
Summerville, SC
Injuries
2 serious
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N14532Aeronca C3
Weather
Visual (VMC) · Day
Status
Completed · report October 27, 2005
Report
Approved by Office Director
Parties
FSDO 13 Columbia
FAA report
20050704014549A
Case key
61859

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The maintenance personnel failure to secure the intake valve adjustment jam nut which resulted in excessive valve clearance, and the subsequent loss of engine power.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine powerCruise
Engine assembly,valve,intake - clearanceCause
Maintenance,adjustment - improperOther maintenance personnelCause
Engine assembly,valve,intake - exceeded
Miscellaneous,engine - not securedCause
Forced landingDescent - emergency
In flight collision with objectLanding
Stall - intentionalPilot in command
Object - tree(s)

Analysis

Approximately 25 minutes into the flight the pilot reported a smooth engine RPM drop from 2400 to 1000. The pilot selected an area for an emergency landing. During the emergency landing attempt, the pilot was forced to land in the canopy of a near by stand of trees. The post-accident examination of the engine revealed that the clearance between the rocker arm and valve stem was excessive. The jam nut backed off due to maintenance personnel failure to secure the jam nut. A review of the airplane maintenance log revealed that the valve assembly was last adjusted on November 24, 2004.

Factual narrative

On July 4, 2005, at 1430 eastern daylight time, an Aeronca C3, N14532, registered to and operated by a private owner, collided with trees and subsequently the ground five miles south of Summerville Airport, Summerville, South Carolina. The flight was operated under provisions of Title 14 CFR Part 91. Visual meteorological conditions prevailed at the time of the accident and a flight plan was not filed. The airplane sustained substantial damage, the private pilot and passenger received serious injuries. The flight originated from Summerville Airport, Summerville, South Carolina, on July 4, 2005 at approximately 1400.

According to the pilot, he and his wife were taking their restored 1935 Aeronca C-3 for a pleasure flight. Approximately 25 minutes into the flight the pilot reported a smooth engine RPM drop from 2400 to 1000. The pilot selected "Jedburg Airport (old Summerville airport)" for an emergency landing. The pilot entered the traffic pattern at 500 feet, but another airplane was on the runway. The pilot began to make a 360 degree turn for spacing, but decide that he did not have enough altitude to complete the turn. The pilot elected to make an off airport landing onto the canopy of a near by stand of trees. Before hitting the trees the pilot stated that he intentionally stalled the airplane.

The post-accident examination of the airplane revealed left and right wing circular crush damage. Post-accident examination of the engine revealed that the intake valve clearance was out of adjustment. The clearance between the rocker arm and valve stem exhibited excess clearance. Further investigation revealed that the intake valve would not open because the mechanical pushrod lifter was out of adjustment. The intake lifter adjustment jam nut was loose and the lifter adjustment had bottom out. The intake lifter would not allow proper travel of the pushrod and rocker arm. The rocker arm could not compress/open the intake valve. A review of the airplane maintenance log revealed that the valve assembly was last adjusted on November 24, 2004.

Aircraft

Registration
N14532
Reported as
Aeronca C3
Category
Airplane
Serial number
A-441
Airframe hours
600
Engine
Aeronca E-113B, 36 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Anthony J. Chipas
Registered owner
Anthony J Chipas
Airworthiness certificate
Standard, Normal
Last inspection
Annual · June 1, 2005 · 1.6 hours before
Departed
Summerville, SC
Destination
Summerville, SC
Flight plan
Unknown
Airport
DYB · Dorchester County, runway 24, 3,701 × 75 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
54
Injuries
Serious
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, With waivers/limitations
Last flight review
May 1, 2004
Seat
Left
Flight hours
950 total · 10 in this make and model · 950 as pilot in command

Weather

Conditions
Visual (VMC) · Day
Wind
230° at 9 knots
Visibility
6 statute miles
Lowest ceiling
None
Temperature
90 °F, dew point 77 °F
Altimeter
30.06 inHg
Observed at
CHS, 15 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.