ATL97LA136

NTSB accident investigation · Cessna A188B · Zellwood, FL · September 22, 1997

Accident · Minor injuriesLimited investigationFinal report
Date
September 22, 1997, 09:33 local (13:33 UTC)
Place
Zellwood, FL
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N53172Cessna A188B
Weather
Visual (VMC) · Day
Status
Completed · report February 28, 2000
Report
Approved by Office Director
FAA report
19970922027939A
Case key
3902

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

failure of mechanics to adequately torque the crankcase through-bolts following a top overhaul, which subsequently resulted in a crankshaft failure. Soft/uneven terrain in the emergency landing area was a related factor.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfManeuvering - aerial application
Maintenance,top overhaul - improperOther maintenance personnelCause
Engine assembly,other - undertorquedCause
Engine assembly,crankshaft - fatigueCause
Forced landingEmergency descent/landing
On ground/water encounter with terrain/waterEmergency landing
Terrain condition - softFactor
Terrain condition - ditchFactor
Nose overEmergency landing

Analysis

According to the pilot, a loss of engine power occurred, while he was applying insecticide to a farm. A force landing was made in a plowed field. During the landing, the airplane encountered a small ditch in soft terrain, and the airplane nosed over. Examination of the maintenance records revealed that a top overhaul of the engine had been accomplished, 7 days before the accident. Postaccident examination of the engine revealed a fractured crankshaft. Multiple origin sites of the fracture were found from the surface of the journal radius. There was evidence that inadequate torque had been applied to the crankcase through-bolts. The #2 main bearing had moved fore and aft in the bearing bore and had rotated in the crankcase; there was heavy fretting at the #2 and #3 main bearing boss parting surfaces; and there was evidence of severe pounding from lack of support that had started a breakup of the #2 bearing.

Factual narrative

On September 22, 1997, about 0933 eastern daylight time, a Cessna A188B, N53172, collided with a ditch after an emergency landing in Zellwood, Florida. The airplane was operated by Aduda & Sons under the provisions of Title 14 CFR Part 137. A flight plan was not filed for the aerial application flight. The commercial pilot was not injured, and the airplane was substantially damaged. The flight originated from a grass strip near the accident site at about 0900.

The pilot stated that after about 15 minutes of spraying, and nearing the end of his load he initiated a pull up for a turn around following a west to east pass. At approximately 100 feet above ground level (AGL) in a left pitch out, the engine lost most of its power. The pilot force landed in a carrot field and collided with a ditch, substantially damaging the airplane.

Post accident examination of the engine revealed a fractured crankshaft at the number two main bearing forward radius. The inside of the crankcase and the camshaft showed evidence of rubbing. There was fretting on the number two main bearing supports and on the lower number three. The number 2 crankshaft main journal showed score marks on the journal surface. A small crack was found on the outside of the crankcase by the number two cylinder.

The engine logbooks indicated that a top overhaul had been accomplished on September 15, 1997, 7 days prior to the accident. During the overhaul, the cylinders were removed and new piston rings were installed.

Aircraft

Registration
N53172
Reported as
Cessna A188B
Category
Airplane
Serial number
18801662T
Airframe hours
3,067
Engine
Continental IO-520-F, 280 horsepower, reciprocating
Damage
Substantial damage
Flight
Aerial application · Part 137
Operator
Aduda & Sons
Registered owner
Erue Brothers Incorporated
Airworthiness certificate
Special, Restricted (Special)
Last inspection
Annual · September 15, 1997 · 1,573 hours before
Departed
PVT · FL

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
53
Certificate
Commercial
Airplane ratings
Single-engine land
Medical
Class 2, Valid Medical--w/ waivers/lim
Seat
Center
Flight hours
12,904 total · 3,665 in this make and model · 12,758 as pilot in command · 80 in the last 90 days · 50 in the last 30 days · 6 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
60° at 5 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
82 °F, dew point 73 °F
Altimeter
30.00 inHg
Observed at
ORL, 22 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N53172 · 1

Matched to the same aircraft by N-number and date.