CEN09IA294

NTSB incident investigation · Boeing 737 · Houston, TX · May 13, 2009

Incident · Minor injuriesIncident investigationFinal report
Date
May 12, 2009, 19:45 local (May 13, 2009, 00:45 UTC)
Place
Houston, TX
Injuries
2 minor, 51 uninjured
Damage
Minor damage
Phase of flight
Landing
Aircraft
N371SWBoeing 737
Defining event
Landing-landing roll: Fire/smoke (non-impact)
Weather
Visual (VMC) · Day
Status
Completed · report January 7, 2011
Report
Approved by Office Director
NTSB office
Central Region
Parties
FAA SWA Certificate Management Office, Southwest Airlines Co, SWAPA
FAA report
20090512053159I
Case key
73830

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

On this page

Probable cause

The pilot's inadvertent application of excessive braking after touchdown, which caused the right wheels to lock and several tires to blow and resulted in a subsequent brake fire.

Findings · 4

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Performance/control parametersAircraft › Aircraft oper/perf/capability · Incorrect use/operationBoeing 737-3H4: 1 caseAll aircraft: 1,269 casesProbable cause
Action: incorrect action performancePersonnel issues › Action/decision · PilotBoeing 737-3H4: 1 caseAll aircraft: 1,386 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

Prior to the flight, the flight crew and dispatcher were aware that the anti-skid system was inoperative. They had requested and were granted use of the longest runway for landing. The captain made a normal landing in the target area. After touchdown, he reduced the thrust levers to idle, rapidly brought the speed brake to the full-up detent, employed reverse thrust, and applied manual wheel braking. Marks on the runway showed that about 550 feet after initial touchdown, the right main landing gear tires blew. The tower controller and other aircraft advised the flight crew that there was a fire in the area of the right main landing gear. After the airplane came to a stop, the captain initiated an emergency evacuation on the runway. All 54 persons on-board exited the airplane in 57 seconds, and the fire was extinguished soon after. Two passengers reported minor injuries. The airplane sustained minor damage to the right main landing gear and a portion of the right flap. Examination of data retrieved from the flight data recorder showed that during the touchdown and landing roll, at 19:45:31, the recorded left brake pressure was 770 pounds per square inch (psi). The maximum recorded right brake pressure was 1430 psi at 19:45:32. The maximum recorded left brake pressure was 990 psi. With the anti-skid system disabled, the pilot applying excessive braking during touchdown would cause the wheels to lock and the associated tires to blow. The airplane's quick reference handbook states "Use minimum braking consistent with runway conditions to reduce the possibility of a tire blowout."

Factual narrative

HISTORY OF FLIGHT On May 12, 2009, at 1945 central daylight time, a Boeing 737-3H4 airplane, N371SW, operated by Southwest Airlines Company as Flight 519, experienced a fire in the area of the right main landing gear when three of the four main landing gear tires blew-out during the landing on runway 22 at the William P. Hobby Airport (HOU), Houston, Texas. The airplane sustained minor damage. The 2 flight crew, 3 flight attendants, and 48 passengers evacuated the airplane on to the runway. Two passengers suffered minor injuries during the evacuation. The domestic scheduled passenger flight was being operated under the provisions of 14 Code of Federal Regulations Part 121. Visual meteorological conditions prevailed and an instrument flight rules flight plan was filed. The flight originated from the Louis Armstrong New Orleans International Airport (MSY), New Orleans, Louisiana, at 1830. The airplane had been dispatched with several inoperative items as permitted on the minimum equipment list (MEL), including an inoperative automatic brake system. A landing on runway 22 was required because of MEL operational requirements. The captain provided a statement that he made a stabilized flaps 40 final approach with a normal landing in the target area. After touchdown, he took the thrust levers to idle, rapidly brought the speed brake to the full-up detent, employed reverse thrust, and applied manual wheel braking. Both flight crewmembers reported they thought the tires blew soon after touchdown. Television news helicopter video of the entire event shows that flight 519 touched down in the touchdown zone of runway 22 and came to a stop on the runway approximately 3,300 feet from the touchdown point. Smoke and fire in the area of the right main landing gear area appeared on the video soon after touchdown while the airplane was still moving. After the airplane came to a stop, the crew got confirmation of fire and smoke from the control tower and, were told that aircraft rescue fire fighting (ARFF) units were enroute. Other aircraft also confirmed the presence of fire and smoke. The captain conferred with the first officer and the flight attendants, and ordered an emergency evacuation from the left side doors. The flight attendants opened only the forward entry door and the aft entry door on the left side of the airplane. The associated emergency slides inflated. The ARFF units arrived and began to extinguish the fire as the passengers were evacuating down the slides. After all 48 passengers, including one lap child, had exited from the airplane, two flight attendants evacuated down the slides and began to gather the passengers, direct them away from the airplane, and screen for injuries. The remaining crewmembers made a sweep through the cabin to confirm no one was left on-board and then also evacuated down the slides. All passengers and all crewmembers successfully exited the airplane 57 seconds after the evacuation began. The ARFF units were able to“knock down” the fire approximately 32 seconds after the emergency evacuation began. The ARFF commander declared that the fire was out four minutes later. After an initial on-scene triage by emergency medical services, the passengers and crew were bused to the airport terminal. FLIGHT RECORDERS Immediately after the incident the airplane's cockpit voice recorder (CVR) and flight data recorder (FDR) were removed and sent to the National Transportation Safety Board's Vehicle Recorder Division, in Washington, D.C., for readout. FDR data was recorded during the May 12, 2009 event. During the touchdown and landing roll, at 19:45:31 the recorded left brake pressure was 770 pounds per square inch (PSI). The maximum recorded right brake pressure was 1430 PSI at 19:45:32. The maximum recorded left brake pressure was 990 PSI at 19:45:57 and at 19:46:03. AIRCRAFT INFORMATION N371SW, a model 737-3H4 transport category airplane, serial number (S/N) 26598, was manufactured by the Boeing Company in 1993. It was equipped with two CFM 56 series turbofan engines, each developing 20,000 pounds of thrust. At the time of the incident, the airplane had accumulated a total of 52,892 hours. The most recent inspection had been performed on January 8, 2009. The airplane was equipped with four crewmember seats in the cockpit, four cabin crew seats, and 137 passenger seats, giving a total capacity of 145 persons. METEOROLOGICAL INFORMATION At 1950, an aviation weather report (SPECI) at Houston, Texas, reported wind from 150 degrees at 11 knots, gusting to 16 knots, 10 miles visibility, few clouds at 2,700 feet, scattered clouds at 25,000 feet, temperature 27 degrees Celsius, dew point 22 degrees Celsius, and an altimeter setting of 29.90 inches of Mercury. AIRPORT INFORMATION The Airport/ Facility Directory, Southwest U. S., indicated that runway 22/04 at the HOU airport was 7,602 feet long and 150 feet wide. The runway surface was composed of grooved concrete. An additional runway 12R/30L at the HOU airport was 7,602 feet long and 150 feet wide. Runway 12R had a displaced threshold with landing distance available of 6,568 feet. The runway surface was composed of grooved concrete. WRECKAGE AND IMPACT INFORMATION Investigators from the Safety Board, Federal Aviation Administration (FAA), and Southwest Airlines examined the marks on the runway and the damage to the airplane at the incident location on May 13, 2009. Touchdown marks for the right main landing gear, approximately 20 feet long, were observed 15 feet to the right of the runway centerline 1,300 feet from the approach end of runway 22. Another set of solid skid marks for the right main landing gear were observed 15 feet to the right of runway centerline beginning at 1,550 feet from the runway end. The solid skid marks continued for 300 feet where marks were observed consistent with blown tires for both the inboard and outboard main tires. Uninterrupted skid marks were observed from that point to the final restinglocation. Marks on the runway show that the right main tires stopped 20 feet to the right of the runway centerline, 4,650 feet from the approach end of runway 22. Examination of the airplane showed the left main landing gear outboard tire ruptured and sections of it were separated. The left inboard tire was inflated and undamaged. The right inboard tire ruptured and there was minor damage to the wheel rim. The right outboard tire was ruptured and about 3 inches of the wheel rim and the brake assembly were ground away. Both right main landing gear tires, wheels, and brake assemblies were observed to have minor thermal damage. The wing flap section behind the right main landing gear was observed to have sustained minor damage from the tire debris. MEL labels for 27-7 (Auto Speed Brakes), 32-2 (Auto Brake System), and 46-2 (On-board Performance Computer) were observed in the cockpit. No pre-event anomalies were discovered that would have prevented normal operations. TESTS AND RESEARCH All four main landing gear tires, wheels and brake assemblies were examined at the Honeywell facility in South Bend, Indiana. Three of the four tires were blown. Both the right inboard and the right outboard wheels sustained damage. The right outboard brake assembly sustained damage. All four brake assemblies were examined and pressure was applied to determine the pressure required for rotors tight, and rotors loose. The results were nominal. The brakes were then pressurized to 3,000 PSI with no leakage seen. The brake wear pin measurements were nominal. No pre-event anomalies in the tires, wheels, or brakes were discovered that would have prevented normal operations. ADDITIONAL INFORMATION The anti-skid system is designed to provide touchdown protection during the air-to-ground transition. Touchdown protection prevents brake application prior to touchdown and wheel spin-up. With the touchdown protection feature operative, brake pressure can reach the brakes only 3 seconds after the air-ground switch logic indicates ground, or once each wheel has spun up to a velocity of 60 knots. The touchdown protection is not available when the antiskid system is in the off position or is not operative. The manufacturer and the operator's aircraft operating manuals have detailed information and instructions regarding the anti-skid system operation and limitations. The operator's Quick Reference Handbook (QRH) states "Use minimum braking consistent with runway conditions to reduce the possibility of a tire blowout".

Aircraft

Registration
N371SW
Reported as
Boeing 737 (3H4)
Category
Airplane
Serial number
26598
Airframe hours
52,892
Engines
CFM 56, 20,000 lbs thrust, turbo fanCFM 56, 20,000 lbs thrust, turbo fan
Damage
Minor damage
Fire
On-Ground
Flight
Part 121
Operator
Southwest Airlines Co
Registered owner
Southwest Airlines Co
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · January 8, 2009
Departed
MSY · New Orleans, LA
Destination
HOU · Houston, TX
Flight plan
IFR
Airport
HOU · William P. Hobby Airport, runway 22, 7,602 × 150 ft, concrete

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
46
Injuries
None
Certificate
Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, With waivers/limitations
Last flight review
February 26, 2009
Seat
Left
Flight hours
18,862 total · 9,500 in this make and model · 7,765 as pilot in command · 205 in the last 90 days · 78 in the last 30 days · 1 in the last 24 hours
Role
Co-pilot
Age
40
Injuries
None
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Without waivers/limitations
Last flight review
March 11, 2009
Seat
Right
Flight hours
13,068 total · 3,640 in this make and model · 6,219 as pilot in command · 215 in the last 90 days · 71 in the last 30 days · 8 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
150° at 11 knots, gusting 17
Visibility
10 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 72 °F
Altimeter
29.89 inHg
Observed at
HOU

Docket · 20

The files NTSB released with the investigation on July 11, 2011, on NTSB’s docket system: statements, records, photos and specialists’ reports. 6.8 MB in all.

Pilot/Operator Aircraft Accident Report, NTSB Form 6120.1Item 1 · .PDF · 518 KBCrewmembers' Statements and Dispatcher's StatementItem 2 · .PDF · 306 KBFlight Attendant Manual - Showing Selected Portions Related to Flight Attendant Duties During Emergency EvacuationsItem 3 · .PDF · 97 KBFlight Cremember's QRH - Showing Selected Portions Related to Pilot's Duties During Emergency EvacuationsItem 4 · .PDF · 179 KBFlight Data Recorder 10 - Specialist's Factual ReportItem 5 · .PDF · 156 KBFlight Data Recorder 10 - Attachment 1 - Tabular Data - (CSV Format)Item 6 · .CSV · 663 KBMap - Showing Location of Touch-down point, Position of Airplane after Stopping, and Location of Airport Fire StationItem 7 · .PDF · 244 KBPhoto 1 - Showing Evacuation Begining on the Left Side as Firefighters Begin to Spray Water on the Fire on the Right SideItem 8 · .PDF · 39 KBPhoto 2 - Showing Marks on Runway from Both Right Main Landing Gear Tires - View Looking Toward the SouthwestItem 9 · .PDF · 147 KBPhoto 3 - Showing Damage to Right Inboard TireItem 10 · .PDF · 144 KBPhoto 4 - Showing Damage to Right Outboard TireItem 11 · .PDF · 154 KBPhoto 5 - Showing Damage to Left Outboard TireItem 12 · .PDF · 212 KBPhoto 6 - Showing Damage to Left Inboard TireItem 13 · .PDF · 114 KBPhoto 7 - Cockpit Control Yoke Showing Checklist for Emergency EvacuationItem 14 · .PDF · 149 KBIncident Report from Houston Airport System - Showing Time Line of Emergency RespondersItem 15 · .PDF · 1.6 MBReport from Honeywell / South Bend on Examination of Damage to Tires, Wheels, and Brakes (With 10 Embedded Photos)Item 16 · .PDF · 1.9 MBStatement of Party Representatives to NTSB InvestigationItem 17 · .PDF · 144 KBRelease of Aircraft Wreckage, NTSB Form 6120.15Item 18 · .PDF · 15 KBVideo Showing Emergency Evacuation Completed in 57 SecondsItem 19 · .PDF · 13 KBCockpit Voice Recorder 12 - Specialist's Factual ReportItem 20 · .PDF · 38 KB

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.