CEN10IA535

NTSB incident investigation · Embraer 500 · Brenham, TX · September 10, 2010

Incident · No injuriesIncident investigationFinal report
Date
September 10, 2010, 12:52 local (17:52 UTC)
Place
Brenham, TX
Injuries
2 uninjured
Damage
Minor damage
Phase of flight
Prior to flight
Aircraft
N226CPEmbraer 500
Defining event
Prior to flight: Sys/Comp malf/fail (non-power)
Weather
Visual (VMC) · Day
Status
Completed · report February 12, 2013
Report
Approved by Office Director
NTSB office
Central Region
Parties
CENIPA - BRAZIL, FAA - Accident Investigation Division, Embraer, Meggitt Aircraft Braking Systems
FAA report
20100910045259I
Case key
77260

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

On this page

Probable cause

The pilots’ decision to depart with a known failed brake control unit.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Info processing/decision: decision making/judgmentPersonnel issues › Action/decision · Flight crewAll aircraft: 3,098 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The crewmembers reported that they were still on the ground and noticed a crew alerting system (CAS) message indicating a brake failure. They decided to continue their departure, and the CAS message stayed active for the entire flight. After touchdown, the co-pilot was flying the airplane when he discovered that the brakes did not work, and the airplane began skidding when he pulled the emergency parking brake handle. The airplane was moving about 50 to 60 knots when both tires blew. While the airplane was still skidding on the runway, the nose rotated about 120 degrees to the left and the airplane exited the left side of the runway while moving sideways to the right. The right main landing gear collapsed after contacting the soft ground on the side of the runway. A postaccident examination of the brake control unit (BCU) revealed a fault on the printed circuit board that led to an open circuit for a component installed on the board. The open circuit caused the failure of the BCU and the loss of normal braking. An examination of the remaining systems revealed no anomalies.

Factual narrative

On September 10, 2010, about 1252 central daylight time, N226CP, an Embraer 500 (Phenom 100) multiengine corporate jet airplane, received minor damage after a runway excursion during a landing at Brenham Municipal Airport (11R), Brenham, Texas. The pilot and co-pilot were not injured. The airplane was owned by Vader LLC, North Augusta, South Carolina, and was operated by a private individual. Visual meteorological conditions prevailed at the time of the incident and an instrument flight rules (IFR) flight plan had been filed for the 14 Code of Federal Regulations Part 91 personal flight. The cross country flight departed Tucson International Airport (TUS), Tucson, Arizona, about 0830 mountain standard time, destined for 11R. The crewmembers reported that when the airplane was still on the ground at TUS they had a crew alerting system (CAS) message for BRK FAIL which they unsuccessfully attempted to reset. They decided to continue their departure and reported that the CAS message stayed active for the entire flight. The crewmembers also reported that the pilot was flying the airplane from the left seat for most of the flight and she conducted the global positioning system (GPS) approach to a straight-in landing on the runway. Just before landing the co-pilot took over and after touchdown discovered that he had “no brakes”. The airplane began skidding after he pulled the emergency parking brake (EPB) handle. The co-pilot reported the airplane continued to skid even after he pushed down and stowed the EPB handle. The airplane was moving about 50 to 60 knots when both tires blew. While still skidding on the runway the nose rotated about 120 degrees to the left and the airplane exited the left side of the runway while moving sideways to the right. The right main landing gear collapsed after contacting the soft ground on the side of the runway. Both crewmembers then exited thru the cabin door. Data from the flight data recorder (FDR) shows that the CAS message for BRK FAIL appeared when the airplane was still on the ground at TUS and before the second engine had been started. The FDR data also showed that after touchdown at 11R both wheels were rotating after the EPB handle was stowed. The brake control unit (BCU) was removed and destructively examined. A fault was found on the printed circuit board which led to an open circuit for a component installed on the board. The open circuit caused the failure of the BCU and the loss of normal braking. An examination of the remaining systems revealed no anomalies. The pilot reported that the incident could have been avoided if they had waited longer before using the emergency brake. The co-pilot reported that they should not have departed from TUS with the unresolved CAS message.

Aircraft

Registration
N226CP
Reported as
Embraer 500 (Phenom 100)
Category
Airplane
Serial number
50000071
Airframe hours
37
Engines
PWC PW617F-E, 1,695 lbs thrust, turbo fanPWC PW617F-E, 1,695 lbs thrust, turbo fan
Damage
Minor damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Departed
TUS · Tucson, AZ
Destination
11R · Brenham, TX
Flight plan
IFR
Airport
11R · Brenham Municipal Airport, runway 16, 6,003 × 75 ft, asphalt

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
54
Injuries
None
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 3, Without waivers/limitations
Last flight review
October 30, 2009
Seat
Left
Flight hours
1,627 total · 54 in this make and model · 1,408 as pilot in command · 44 in the last 90 days · 16 in the last 30 days · 0 in the last 24 hours
Role
Co-pilot
Age
67
Injuries
None
Certificate
Commercial
Airplane ratings
Multi-engine land, Single-engine land, Single-engine sea
Instrument ratings
Airplane
Medical
Class 3, With waivers/limitations
Last flight review
October 30, 2009
Seat
Right
Flight hours
7,026 total · 40 in this make and model · 3,206 as pilot in command · 20 in the last 90 days · 13 in the last 30 days · 0 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
220° at 9 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
90 °F, dew point 72 °F
Altimeter
29.89 inHg
Observed at
11R

Docket · 21

The files NTSB released with the investigation on December 12, 2012, on NTSB’s docket system: statements, records, photos and specialists’ reports. 12.8 MB in all.

Summary of on-site and follow-up examinations by the NTSB investigator in chargeItem 1 · .PDF · 64 KBPilot/Operator Aircraft Accident Report, NTSB Form 6120.1Item 2 · .PDF · 625 KBCrewmember Telephone Interview on September 10, 2010Item 3 · .PDF · 33 KBCrewmember Telephone Interviews on October 7 and 12, 2010Item 4 · .PDF · 38 KBFlight Data Recorder 10 - Specialist's Factual ReportItem 5 · .PDF · 226 KBFlight Data Recorder 10 - Attachment 1 - Tabular Data - Flight - (CSV Format)Item 6 · ZIP · 982 KBCockpit Voice Recorder 12 - Specialist's Factual ReportItem 7 · .PDF · 127 KBWitness StatementsItem 8 · .PDF · 457 KBQuick Reference Handbook (QRH) - selected pages showing procedures for ANTI-SKID FAIL and BRK FAIL and selected pages showing landing performance and landing distance correction for abnormal landingItem 9 · .PDF · 1.3 MBMEL Guidance for CAS MessagesItem 10 · .PDF · 146 KBEmbraer Phenom - Flight Operations Support Letter, dated November 11, 2009Item 11 · .PDF · 190 KBFAA Safety Alert for Operators SAFO 06102 - SUBJECT: Landing Performance Assessments at Time of Arrival (Turbojets)Item 12 · .PDF · 58 KBMapItem 13 · .PDF · 35 KBPhoto 1 - Showing location of initial skid marks on the runwayItem 14 · .PDF · 217 KBPhoto 2 - Showing uneven skid marks on the runway surfaceItem 15 · .PDF · 1.1 MBPhoto 3 - Disabled airplane in the grass on the side of the runwayItem 16 · .PDF · 337 KBPhoto 4 - Damage to the left main landing gear tireItem 17 · .PDF · 5.5 MBPhoto 5 - Damage to the right main landing gear and tireItem 18 · .PDF · 487 KBPhoto 6 - Damage to the partially collapsed right main landing gear.Item 19 · .PDF · 249 KBStatement of Party Representatives to NTSB InvestigationItem 20 · .PDF · 420 KBRelease of Aircraft Wreckage, NTSB Form 6120.15Item 21 · .PDF · 343 KB

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.