CEN13LA055

NTSB accident investigation · Central Ohio Dragonfly Club DRAGONFLY-C · Darbyville, OH · November 4, 2012

Accident · Serious injuriesLimited investigationFinal report
Date
November 4, 2012, 12:30 local (17:30 UTC)
Place
Darbyville, OH
Injuries
1 serious
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N667DFCentral Ohio Dragonfly Club DRAGONFLY-C
Defining event
Initial climb: Loss of engine power (total)
Weather
Visual (VMC) · Day
Status
Completed · report September 30, 2014
Report
Approved by Office Director
NTSB office
Central Region
Parties
Federal Aviation Administration, Columbus FSDO
FAA report
20121104026779A
Case key
85536

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The total loss of engine power due to a cold-seizure event that occurred at a low altitude, which precluded the pilot's recovery from an inadvertent aerodynamic stall/spin.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The accident occurred during an aero-tow of a hang glider. The pilot reported that during initial climb, about 80 feet above the runway, the airplane experienced a sudden and total loss of engine power while it was in a climbing left turn. He stated that the airplane immediately entered an aerodynamic stall/spin following the loss of engine power. The pilot released the towed hang glider, but he was unable recover from the aerodynamic stall condition before the airplane impacted terrain. A postaccident examination of the two-cylinder engine revealed excessive piston scoring within one of the cylinder assemblies and excessive wear on the piston wrist-pin. The observed anomalies were consistent with a cold-seizure event. A cold-seizure event is a thermo-imbalance condition between the piston and cylinder, which results in an insufficient clearance between the piston and the cylinder. The cylinder thermo-imbalance condition is typically the result of an insufficient engine warm-up period before takeoff power is applied. However, the conditions that led to the cold-seizure event may not have been limited to the accident flight. The total loss of engine power during initial climb, while towing a hang glider, likely contributed to the aerodynamic stall/spin encountered at a low altitude. Additionally, the low altitude at which the aerodynamic stall/spin was encountered was likely insufficient to have allowed a recovery before the airplane impacted terrain.

Factual narrative

On November 4, 2012, about 1230 eastern standard time, an experimental Dragonfly-C airplane, N667DF, was substantially damaged when it collided with terrain following a loss of engine power during initial climb from WesMar Aerodrome, a private airstrip located near Darbyville, Ohio. The private pilot was seriously injured. The airplane was registered to and operated by Central Ohio Dragonfly Club, LLC, under the provisions of 14 Code of Federal Regulations Part 91 without a flight plan. Day visual meteorological conditions prevailed for the local area hang glider aero-tow flight that was originating at the time of the accident. The pilot reported that during initial climb from runway 5 (2,300 feet by 60 feet, grass/turf), about 80 feet above the runway, the airplane experienced a sudden and total loss of engine power while it was in a climbing left turn. He stated that the airplane immediately entered an aerodynamic stall/spin following the loss of engine power. The pilot released the towed hang glider, but he was unable recover from the aerodynamic stall condition before the airplane impacted terrain. The airplane sustained substantial damage to the fuselage and both wings. The pilot reportedly sustained a broken left ankle.A postaccident examination of the two-cylinder Rotax model 582 engine, completed by a Federal Aviation Administration Inspector, revealed excessive piston scoring within one of the cylinder assemblies. Additionally, there was excessive wear observed on the piston wrist-pin. The observed anomalies were consistent with a cold-seizure event, as described in a service training publication provided by the engine manufacturer. The engine manufacturer described a cold-seizure event as a thermo-imbalance condition between the piston and cylinder, which results in insufficient clearance between the piston and the cylinder. Additionally, the engine manufacturer stated that the cylinder thermo-imbalance is typically the result of an insufficient engine warm-up period before takeoff power is applied. The engine, serial number 5742422, had accumulated 205 hours since new.

Aircraft

Registration
N667DF
Reported as
Central Ohio Dragonfly Club DRAGONFLY-C
Category
Airplane
Serial number
C-88
Built
2006
Airframe hours
367
Engine
Rotax 582, 65 horsepower, reciprocating
Damage
Substantial damage
Flight
Glider tow · Part 91
Operator
Central Ohio Dragonfly Club, LLC, doing business as Central Ohio Dragonfly Club, LLC
Registered owner
Central Ohio Dragonfly Club, LLC
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Annual · May 16, 2012
Departed
PVT · Darbyville, OH
Destination
PVT · Darbyville, OH
Airport
PVT · WesMar Aerodrome, runway 05, 2,300 × 60 ft, grass/turf
Equipment
Airframe parachute

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
53
Injuries
Serious
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, With waivers/limitations
Last flight review
September 18, 2011
Seat
Front
Flight hours
368 total · 305 in this make and model · 305 as pilot in command · 26 in the last 90 days · 7 in the last 30 days · 0 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
360° at 4 knots
Visibility
10 statute miles
Lowest ceiling
4,100 ft overcast
Temperature
46 °F, dew point 27 °F
Altimeter
30.13 inHg
Observed at
LCK, 12 nm away

Docket · 2

The files NTSB released with the investigation on August 28, 2014, on NTSB’s docket system: statements, records, photos and specialists’ reports. 2.4 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N667DF · 1

Matched to the same aircraft by N-number and date.