CEN14LA349

NTSB accident investigation · Air Tractor AT-502 · Carthage, IL · July 7, 2014

Accident · Minor injuriesLimited investigationFinal report
Date
July 7, 2014, 16:15 local (21:15 UTC)
Place
Carthage, IL
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N9185GAir Tractor AT-502
Defining event
Takeoff: Loss of lift
Weather
Visual (VMC) · Day
Status
Completed · report September 14, 2016
Report
Approved by Office Director
NTSB office
Central Region
Parties
FAA
FAA report
20140707010289A
Case key
89632

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The airplane’s inability to climb out of ground effect, which resulted from the pilot using a lower power setting than needed for takeoff due to the mechanic’s installation of the wrong engine torque gauge.

Findings · 4

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Maintenance: installationPersonnel issues › Task performance · Maintenance personnelAir Tractor AT-502: 3 casesAll aircraft: 371 casesProbable cause
Performance/control parameters: climb rateAircraft › Aircraft oper/perf/capability · Attain/maintain not possibleAir Tractor AT-502: 2 casesAll aircraft: 265 casesProbable cause
AircraftAircraft › Aircraft handling/service · Incorrect service/maintenanceAir Tractor AT-502: 1 caseAll aircraft: 21 casesProbable cause
TerrainEnvironmental issues › Physical environment · Contributed to outcomeAir Tractor AT-502: 2 casesAll aircraft: 267 cases

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The commercial pilot was taking off for an agricultural application flight. The pilot stated that, during the takeoff, the engine did not lose power but that the airplane was unable to gain sufficient speed to climb. After realizing the airplane was not accelerating or climbing as expected, the pilot dumped the chemical load in an attempt to gain altitude. The airplane became airborne and cleared a pond at the end of the airstrip, but it then contacted a dirt bank and nosed over on the far side of the pond. A postaccident examination of the airplane revealed that the engine torque gauge, which a mechanic had installed in the airplane about 3.5 months before the accident, was for a lower powered engine. The installation of the wrong gauge resulted in the redline on the gauge being lower than it should have been and likely resulted in the pilot not having an accurate torque indication and using a lower power setting than needed for the takeoff.

Factual narrative

On July 7, 2014, about 1615 central daylight time, an Air Tractor AT-502 airplane, N9185G, collided with a pond at the end of a private airstrip during takeoff in Carthage, Illinois. The pilot received minor injuries, and the airplane was substantially damaged. The airplane was registered to and operated by Air Assault LLC as a 14 Code of Federal Regulations Part 137 aerial application flight. Visual meteorological conditions prevailed for the flight, which not operated on a flight plan. The local flight was originating at the time of the accident. The pilot reported the airplane was loaded with 364 gallons of chemical and both fuel tanks were ¾ full. He stated the wind was calm and the outside temperature was 88 degrees Fahrenheit. The takeoff was being made with 10 to 15 degrees of flaps extended. The pilot taxied to the end of the runway and applied the brakes while advancing the engine power. He released the brakes and the torque increased to 1,550 foot-pounds within 3 seconds. He noted the propeller rpm was above 2,200 and the first third of the takeoff was normal. The tail lifted off the airstrip about 2/3 the way down the runway and not at the half-way point as the pilot expected, nor did the aircraft accelerate as the pilot expected. The pilot stated that at this point he was committed to the takeoff so he dumped the load and attempted to fly the airplane. The airplane became airborne and cleared a pond, but contacted a bank on the far side of the pond, and the airplane flipped inverted. The pilot stated the engine did not lose power during the takeoff and given the conditions of the day, it should have flown. A postaccident examination of the aircraft by a Federal Aviation Administration inspector revealed that the Pratt & Whitney PT6-27 engine had been replaced with a higher powered -34 engine. On March 21, 2014, a new torque gauge was installed in the aircraft. The torque gauge installed was for the lower powered -27 engine which resulted in the redline on the gauge being lower than it should have been.

Aircraft

Registration
N9185G
Reported as
Air Tractor AT-502
Category
Airplane
Serial number
502-0213
Built
1993
Airframe hours
10,611
Damage
Substantial damage
Flight
Aerial application · Part 137
Operator
Air Assault LLC
Registered owner
Air Assault LLC
Airworthiness certificate
Special, Restricted (Special)
Last inspection
Annual · February 21, 2014
Departed
PVT · Carthage, IL
Destination
PVT · Carthage, IL
Airport
PVT · Pvt
Equipment
Stall warning system

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
41
Injuries
Minor
Certificate
Commercial
Airplane ratings
Single-engine land
Medical
Class 2, Without waivers/limitations
Last flight review
January 15, 2014
Seat
Center
Flight hours
2,294 total · 180 in this make and model · 2,254 as pilot in command · 180 in the last 90 days · 140 in the last 30 days · 8 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Variable at 5 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
88 °F, dew point 66 °F
Altimeter
29.79 inHg
Observed at
KBRL, 21 nm away

Docket · 3

The files NTSB released with the investigation on June 24, 2016, on NTSB’s docket system: statements, records, photos and specialists’ reports. 1.7 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N9185G · 1

Matched to the same aircraft by N-number and date.