CEN17LA226

NTSB accident investigation · Piper PA 32R-301T · Dalhart, TX · June 9, 2017

Accident · Minor injuriesLimited investigationFinal report
Date
June 9, 2017, 15:05 local (20:05 UTC)
Place
Dalhart, TX
Injuries
1 minor, 1 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N782SWPiper PA 32R-301T
Defining event
Enroute-cruise: Powerplant sys/comp malf/fail
Weather
Visual (VMC) · Day
Status
Completed · report November 6, 2018
Report
Approved by Office Director
NTSB office
Central Region
Parties
Federal Aviation Administration
FAA report
20170609008189A
Case key
95364

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The failure of the engine's front bearing seal due to maintenance personnel’s installation of an improperly sized crankshaft seal, which resulted in oil starvation and a forced landing.

Findings · 4

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Maintenance: installationPersonnel issues › Task performance · Maintenance personnelPiper PA-32R-301T: 2 casesAll aircraft: 371 casesProbable cause
Fluids: oilAircraft › Fluids/misc hardware · Fluid levelPiper PA-32R-301T: 1 caseAll aircraft: 174 casesProbable cause
Power plantAircraft › Aircraft power plant · FailurePiper PA-32R-301T: 2 casesAll aircraft: 198 casesProbable cause
Power plantAircraft › Aircraft power plant · Incorrect service/maintenancePiper PA-32R-301T: 2 casesAll aircraft: 198 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The airplane was in cruise flight when the engine's forward main seal (crankshaft seal) began to leak engine oil. Shortly thereafter, the engine lost power, and the pilot subsequently performed a forced landing to a field about 5 miles west of the departure airport. Postaccident examination of the engine revealed that the bottom half of the crankshaft seal had slipped forward from its placement, which allowed engine oil to leak from the engine. The seal had an approximate time in service of 21 hours since its replacement. It is likely that maintenance personne installed an improperly sized crankshaft seal, which led to it slipping, allowing the engine oil to leak.

Factual narrative

On June 9, 2017, about 1505 central daylight time, a Piper PA-32R-301T, N782SW, experienced a loss of engine power during cruise flight. The airplane impacted terrain during a forced landing to a field near Dalhart, Texas. The airplane received substantial damage. The pilot was uninjured, and the passenger sustained minor injuries. The airplane was operated by the pilot under 14 Code of Federal Regulations as a personal flight that was operating on a visual flight rules flight plan. The flight originated from Dalhart Municipal Airport (DHT), about 1456, and was destined to Angel Fire Airport (AXX), Angel Fire, New Mexico. A National Transportation Safety Board Pilot/Operator Accident/Incident Report was not received from the pilot. A Federal Aviation Administration inspector reported that the airplane was in cruise flight when the engine's forward main seal (crankshaft seal) began to leak engine oil. The engine lost power shortly afterward, and the pilot performed a forced landing to a field about five miles west of DHT. A post-accident photo of the seal shows that the bottom half of the seal slipped forward from its placement. The airplane exterior was covered with engine oil. The airplane was powered by a Lycoming TIO-540-S1AD, serial number L-7309-61A, engine. An engine logbook entry dated November 14, 2016, with a tachometer time/total time of 5,995.01 hours, showed an "oversized" front crankshaft seal, part number LW-15628P50, was installed. The next logbook entry was dated March 6, 2017, with a tachometer/total time of 5,998.0 hours, for an annual inspection performed by the same mechanic that installed the crankshaft seal. The airplane accumulated about 22 hours since the replacement of the seal, with a total time of 6,016.8 hours at the time of the accident.

Aircraft

Registration
N782SW
Reported as
Piper PA 32R-301T
Category
Airplane
Serial number
32R-8429001
Built
1983
Airframe hours
6,016.8
Engine
Lycoming TIO-540-S1AD, 300 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Pilot
Registered owner
Elliott Family Aircraft LLC
Airworthiness certificate
Standard, Normal
Last inspection
Annual · March 6, 2017 · 19 hours before
Departed
DHT · Dalhart, TX
Destination
AXX · Angel Fire, NM
Flight plan
VFR
Airport
DHT · Dalhart Municipal Airport

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
50
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Class 3, Without waivers/limitations
Flight hours
645 total

Weather

Conditions
Visual (VMC) · Day
Wind
Variable at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
95 °F, dew point 48 °F
Altimeter
29.86 inHg
Observed at
DHT, 5 nm away

Docket · 3

The files NTSB released with the investigation on August 28, 2018, on NTSB’s docket system: statements, records, photos and specialists’ reports. 3.2 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.