CEN19LA309

NTSB accident investigation · Bell 206 · Walkerton, IN · September 9, 2019

Accident · No injuriesClass 3 · LimitedFinal report
Date
September 9, 2019, 13:30 local (17:30 UTC)
Place
Walkerton, IN
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N19TVBell 206
Defining event
Maneuvering: Fuel related
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Central Region
Parties
Rolls-Royce Engines, Transportation Safety Board of Canada, Bell Helicopters, FAA FSDO
FAA report
20190909012949A
Case key
100216

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The partial loss of engine power due to fuel contamination.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fluids: fuelAircraft › Fluids/misc hardware · Fluid conditionBell 206B: 15 casesAll aircraft: 1,695 casesProbable cause
Engine fuel and control: fuel pumpAircraft › Aircraft power plant · Damaged/degradedBell 206B: 2 casesAll aircraft: 34 cases

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

While performing an aerial application flight, the helicopter experienced a partial loss of engine power when the pilot advanced engine power to reverse course. The helicopter was substantially damaged during the forced landing when it contacted trees and landed hard. A postaccident examination of the helicopter’s engine found evidence of fuel contamination due to water and a non-ferrous material in the engine driven fuel pump/filter, fuel control unit, and fuel nozzle. The fuel control unit operated outside of acceptable limits during postaccident testing. The airframe was stored outside and subjected to the elements after the accident; however, the location of the water and debris in the engine were in areas where contamination from the elements cannot normally collect. It could not be determined when the contamination occurred or whether it originated within the company’s fuel truck tank or within the helicopter’s fuel tank.

Factual narrative

On September 9, 2019, about 1330 central daylight time, a Bell 206B helicopter, N19TV, was substantially damaged when it was involved in an accident near Walkerton, Indiana. The pilot received minor injuries. The helicopter was operated under the provisions of Title 14 Code of Federal Regulations as a Part 137 aerial application flight. The pilot reported that he ferried the helicopter and landed on the company truck to refuel and add a pesticide mix to the helicopter’s hopper. The pilot departed from the truck and surveyed the field. He completed one pass and added power to reverse course when he heard the helicopter’s engine power decrease. In addition, the low rotor rpm light and horn activated. Due to multiple obstructions on the ground, a normal autorotation could not be performed. As the pilot maneuvered the helicopter to land, the skids and application spray nozzles contacted trees. The helicopter pitched nose down, the main rotor blades damaged the tailboom, and the helicopter landed hard. The helicopter was relocated to a secure facility for further examination where it was stored outside and exposed to the elements. Examination of the helicopter’s airframe did not detect any preimpact anomalies. The engine was removed, disassembled, and examined. Gray fibrous material was found trapped in the engine-driven fuel pump/filter. The outer portion of the filter was contaminated with black, non-ferrous, particulate matter and the inside contained a white greasy substance. Fluid did not transfer through the filter when it was removed from the housing. The fuel spray nozzle was fouled with a gray particulate matter. Disassembly of the fuel control unit (FCU) revealed the filter was fouled by gray particulate matter along with fibrous material. The FCU was reassembled and tested. Due to the presence of a significant amount of water, the FCU required flushing before testing. Testing of the FCU found that it operated outside of acceptable limits. A review of maintenance logbooks revealed that the helicopter was inspected on January 4, 2019, about 300 hours prior to the accident, using continued airworthiness inspection criteria. Since no evidence of contamination was documented during this inspection, it likely occurred after that date. It could not be determined if fuel contamination originated at the company fuel truck or within the helicopter fuel tank.

Aircraft

Registration
N19TV
Reported as
Bell 206 (B)
Category
Helicopter
Serial number
2716
Built
1979
Airframe hours
17,241.6
Engine
Rolls-Royce 250-C20J, 420 horsepower, turbo shaft
Damage
Substantial damage
Flight
Aerial application · Part 137
Operator
Crosswind Aviation Services LLC
Registered owner
Abbett Farms Llc
Airworthiness certificate
Special, Restricted (Special)
Last inspection
Continuous airworthiness · January 4, 2019 · 302 hours before
Equipment
Electronic flight bag or handheld device

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
41
Injuries
Minor
Certificates
Commercial, Flight instructor
Airplane ratings
Multi-engine sea, Single-engine sea
Instrument ratings
Airplane
Medical
Class 2, Without waivers/limitations
Last flight review
December 15, 2018
Seat
Left
Flight hours
3,958 total · 1,227 in this make and model · 3,835 as pilot in command · 408 in the last 90 days · 89 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
130° at 8 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
73 °F, dew point 63 °F
Altimeter
30.20 inHg
Observed at
KPPO, 11 nm away
METAR
METAR KPPO 091735Z AUTO 13008KT 10SM SCT047 23/17 A3020 RMK AO2 T02300172=

Docket · 6

The files NTSB released with the investigation on April 28, 2022, on NTSB’s docket system: statements, records, photos and specialists’ reports. 20.8 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.