CEN23LA200

NTSB accident investigation · Flight Design Ctsw · Gregory, MI · May 23, 2023

Accident · No injuriesClass 3 · LimitedFinal report
Date
May 23, 2023, 09:46 local (13:46 UTC)
Place
Gregory, MI · Grass airstrip
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Landing
Aircraft
N165CTFlight Design Ctsw
Defining event
Landing-flare/touchdown: Hard landing
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Central Region
Parties
BFU, FAA
FAA report
20230523007939A
Case key
192230

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The pilot’s improper landing flare that resulted in a hard, bounced landing and subsequent overstress failure of the nose landing gear.

Findings · 5

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

AircraftAircraft › Aircraft structures · Capability exceededFlight Design CTSW: 1 caseAll aircraft: 72 casesProbable cause
Environmental issuesEnvironmental issues › Conditions/weather/phenomena · Response/compensationFlight Design CTSW: 1 caseAll aircraft: 57 cases
Performance/control parameters: landing flareAircraft › Aircraft oper/perf/capability · Not attained/maintainedFlight Design CTSW: 5 casesAll aircraft: 1,285 casesProbable cause
Action: incorrect action performancePersonnel issues › Action/decision · PilotFlight Design CTSW: 5 casesAll aircraft: 1,386 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot was landing on a grass runway with a slight right quartering tailwind. During the landing, the nose landing gear bounced after touchdown then separated from the airplane. The airplane nosed over and came to rest inverted. The fuselage and empennage sustained substantial damage. Metallurgical examination of the nose landing gear rotation unit revealed the fracture surfaces were consistent with shear overstress. A review of the maintenance logbooks revealed that the nose landing gear had been replaced two previous times due to hard landing events. No anomalies were noted with the airplane that would have precluded normal operation. It is likely that the landing was harder than the pilot perceived, which resulted in the shear overstress of the nose landing gear.

Factual narrative

On May 23, 2023, about 0946 eastern daylight time, a Flight Design GMBH CTSW, N165CT, was substantially damaged when it was involved in an accident at Richmond Field Airport (69G), Gregory, Michigan. The pilot was not injured. The flight was conducted under the provisions of Title 14 Code of Federal Regulations Part 91 as a personal flight. The pilot reported that after a 40-minute flight he overflew 69G to familiarize himself with the area and the condition of the turf runway before he entered a left traffic pattern for runway 36. The automated weather observing system reported the wind was nearly calm. He flew the final approach at the “appropriate speed with 40 degrees of flaps” extended. During the landing, the nose landing gear gently bounced after touchdown then the nose collapsed, and the airplane nosed over. The responding Federal Aviation Administration inspector stated that the nose landing gear strut was found separated at the fork. A flight control continuity check was completed, and no anomalies were found. Photos of the airplane revealed the fuselage and empennage sustained substantial damage. Metallurgical examination of the nose landing gear rotation unit revealed the fracture surfaces were consistent with shear overstress. A review of the maintenance logbooks revealed that the nose landing gear had been replaced two previous times due to hard landing events. No anomalies were noted with the airplane that would have precluded normal operation. Recorded wind at the time of the accident was from 140° at 4 knots.

Aircraft

Registration
N165CT
Reported as
Flight Design Ctsw
Category
Airplane
Serial number
06-03-09
Built
2006
Airframe hours
600
Engine
Rotax 912ULS, 100 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Cameron Michael F
Registered owner
Cameron Michael F
Airworthiness certificate
Special, Experimental (Special); Special, Experimental light sport (Special)
Last inspection
Condition · April 8, 2023 · 5 hours before
Departed
KONZ · Grosse Lle Township, MI
Destination
69G · Gregory, MI
Airport
69G · Richmond Field Airport, runway 36, 2,471 × 100 ft, grass/turf
Equipment
Handheld GPS, ADS-B, Airframe parachute, Electronic primary flight display

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
72
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Medical
Unknown, Unknown
Last flight review
May 5, 2023
Seat
Left
Restraint
3-point
Flight hours
220 total · 84 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
140° at 4 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
64 °F, dew point 52 °F
Altimeter
30.20 inHg
Observed at
KOZW, 12 nm away
METAR
KOZW 231415Z AUTO 14004KT 10SM CLR 18/11 A3020 RMK AO2 T01800106

Docket · 7

The files NTSB released with the investigation on May 9, 2024, on NTSB’s docket system: statements, records, photos and specialists’ reports. 6.2 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.