CEN25LA238

NTSB accident investigation · Flight Design Ctsw · Joliet, IL · July 5, 2025

Accident · No injuriesClass 4 · LimitedFinal report
Date
July 5, 2025, 14:32 local (19:32 UTC)
Place
Joliet, IL
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Landing
Aircraft
N646MAFlight Design Ctsw
Defining event
Landing: Loss of control in flight
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 4 - Basic report with no Prelim publish
NTSB office
Central Region
Parties
FAA - Greater Chicago FSDO
FAA report
20250705010249A
Case key
200476

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The pilot’s failure to maintain directional control during the crosswind landing.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Use of equip/info: aircraft controlPersonnel issues › Task performance · PilotFlight Design CTSW: 20 casesAll aircraft: 9,295 casesProbable cause
Performance/control parameters: directional controlAircraft › Aircraft oper/perf/capability · Not attained/maintainedFlight Design CTSW: 6 casesAll aircraft: 3,958 casesProbable cause
Wind: crosswindEnvironmental issues › Conditions/weather/phenomena · Contributed to outcomeFlight Design CTSW: 3 casesAll aircraft: 1,008 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot reported that he conducted a straight in approach to runway 31. The pilot stated that he chose runway 31 because the intersecting grass runway (4/22) was closed due to blimp operations that were being conducted on the airfield. Shortly after touchdown, a sudden gust of wind relaunched the airplane into the air. The pilot stated that the wind gust was so strong that he could not keep the airplane aligned with the runway. The airplane settled onto the runway and exited the paved runway surface to the left. The nose landing gear dug into the soft ground and the airplane nosed over. The airplane sustained substantial damage to the right wing. The reported wind was from 210° at 13 kts, gusting to 18 kts. The pilot reported that there were no mechanical malfunctions or failures of the airplane that would have precluded normal operations.

Aircraft

Registration
N646MA
Reported as
Flight Design Ctsw
Category
Airplane
Serial number
05-11-07
Built
2005
Airframe hours
662
Engine
Rotax 912ULS, 100 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Special light-sport (Special)
Last inspection
Condition · October 4, 2024
Departed
40C · Watervliet, MI
Destination
Same as departure
Airport
JOT · Joliet Rgnl, runway 13/31, 2,821 × 100 ft, asphalt
Equipment
Handheld GPS, Airframe parachute, Auto-pilot

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
80
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land, Single-engine sea
Medical
BasicMed, With waivers/limitations
Last flight review
June 28, 2025
Seat
Left
Restraint
4-point
Flight hours
3,262 total · 3,262 as pilot in command · 36 in the last 90 days · 17 in the last 30 days · 5 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
210° at 13 knots, gusting 18
Visibility
10 statute miles
Lowest ceiling
None
Temperature
93 °F, dew point 66 °F
Altimeter
29.99 inHg
Observed at
KJOT
METAR
METAR KJOT 051915Z AUTO 21013G18KT 180V260 10SM SCT060 SCT090 34/19 A2999 RMK AO2 T03360189=

Docket · 2

The files NTSB released with the investigation on September 18, 2025, on NTSB’s docket system: statements, records, photos and specialists’ reports. 3.3 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.