CHI03IA257

NTSB incident investigation · Cessna 650 · Chesterfield, MO · August 9, 2003

Incident · No injuriesIncident investigationFinal report
Date
August 9, 2003, 12:14 local (17:14 UTC)
Place
Chesterfield, MO
Injuries
2 uninjured
Damage
No damage
Phase of flight
Initial climb
Aircraft
N122EJCessna 650
Weather
Visual (VMC) · Day
Status
Completed · report December 28, 2004
Report
Approved by Office Director
Parties
FAA, St. Louis, MO FSDO
Case key
57681

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

A partial failure of the rudder control lock fairlead which jammed the rudder cable during takeoff.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionTakeoff - initial climb
Flt control syst,rudder control cable/rod - jammed
Flight control,gust lock - failureCause

Analysis

The Citation's rudder jammed in the centered position just after liftoff. The flight crew reported they did not have any trouble controlling the airplane in flight. The crew stayed near the departure airport as they checked all the systems and attempted to free the rudder. Unable to free the rudder, they declared an emergency and returned to their departure airport where an uneventful landing was made. The rudder freed itself as the airplane touched down. Inspection of the airplane after the incident revealed that a rudder control locking system fairlead came out of its receptacle. One half of the fairlead was located and the other half was not. The located half was separated into 3 pieces.

Factual narrative

On August 9, 2003, at 1214 central daylight time, a Cessna 650, N122EJ, operated by Thunder Air Charter, experienced a jammed rudder just after liftoff from the Spirit of St. Louis Airport (SUS), Chesterfield, Missouri. The captain and co-pilot were not injured. The airplane was not damaged. The 14 CFR Part 91 positioning flight was operating in visual meteorological conditions and an instrument flight rules flight plan was filed. The intended destination for the flight was Kirksville, Missouri. However, following the takeoff the flight crew remained in the vicinity of SUS while they evaluated the situation. They then elected to return to SUS where an uneventful landing was made at 1242.

The captain reported the rudder jammed in the centered position on takeoff. He attempted to free the rudder several times by using the rudder pedals to no avail. The flight crew informed the tower of the problem and stated they wanted to stay in the area to troubleshoot the situation.

The captain reported they performed the "Rudder System Jam" checklist and cycled the auto pilot/yaw damper disconnect button several times to no avail. He stated they checked the circuit breakers, autopilot control panel, rudder bias, hydraulics, electrical system, control lock, control surfaces, and trim settings, all of which appeared normal. The captain stated they then performed two tower fly-bys and they were informed that nothing appeared out of the ordinary. The captain stated there were no problems controlling the airplane inflight, but he was concerned about being able to maintain directional control on the ground, so he declared an emergency and requested that the emergency equipment stand by. He reported that once the airplane was within landing weight limits and the emergency equipment was in place, a normal landing was made.

The captain reported that the rudder "unjammed" when the airplane touched down and he was able to taxi the airplane back to the hangar.

Inspection of the airplane after the incident revealed that a rudder control locking system fairlead came out of its receptacle. One half of the fairlead was located and the other half was not. The located half was separated into 3 pieces.

Aircraft

Registration
N122EJ
Reported as
Cessna 650
Category
Airplane
Serial number
650-0122
Airframe hours
5,953
Engine
Garrett TFE 731-3C AR, 3,650 lbs thrust, turbo fan
Damage
No damage
Flight
Positioning · Part 91
Registered owner
Thunder Aviaiton
Airworthiness certificate
Standard, Normal
Last inspection
AAIP · August 4, 2003 · 1 hours before
Departed
SUS · Chesterfield, MO
Destination
IRK · Kirksville, MO
Flight plan
IFR
Airport
SUS · Spirit of St. Louis, runway 08L, 8,001 × 150 ft, concrete

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
51
Injuries
None
Certificates
Commercial, Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Last flight review
August 17, 2003
Seat
Left
Flight hours
18,775 total · 1,360 in this make and model · 16,700 as pilot in command · 47 in the last 90 days · 9 in the last 30 days
Role
Co-pilot
Age
42
Injuries
None
Certificates
Airline transport, Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Last flight review
November 1, 2002
Seat
Right
Flight hours
12,600 total · 810 in this make and model · 12,000 as pilot in command

Weather

Conditions
Visual (VMC) · Day
Wind
30° at 7 knots
Visibility
10 statute miles
Temperature
81 °F, dew point 64 °F
Altimeter
30.05 inHg
Observed at
SUS