CHI03LA011

NTSB accident investigation · Piper PA-32-300 · Plymouth, MI · October 20, 2002

Accident · No injuriesLimited investigationFinal report
Date
October 20, 2002, 11:20 local (15:20 UTC)
Place
Plymouth, MI
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Landing
Aircraft
N56655Piper PA-32-300
Weather
Visual (VMC) · Day
Status
Completed · report September 30, 2003
Report
Approved by Office Director
Parties
FAA-FSDO-Detroit, Michigan
FAA report
20021020038309A
Case key
55969

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The pilot not maintaining directional control during landing and the inoperative right main landing gear brake. Contributing factors were the failed brake master cylinder seal, resulting in a hydraulic leak, the inadequate preflight by the pilot, the fuel fire, and the pilot intentionally operating the airplane with a known brake system problem.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of control - on ground/waterLanding
Fluid,hydraulic - leakFactor
Operation with known deficiencies in equipment - intentionalPilot in commandFactor
Hydraulic system,seal - failureFactor
Aircraft preflight - inadequatePilot in commandFactor
Directional control - not maintainedPilot in commandCause
Landing gear,normal brake system - inoperativeCause
On ground/water collision with objectLanding
Object - runway lightFactor
Fluid,fuel - fireFactor

Analysis

The airplane received substantial damage when it struck a visual approach slope indicator light after a loss of control during landing. A fire subsequently erupted and was extinguished by the pilot and airport personnel. The pilot reported that during the landing his right brake was not working. He stated that he attempted to stop using the left brake and compensating with rudder. The aircraft veered to the right, departed the runway, and struck a visual approach slope indicator light. The pilot stated he had maintenance performed on the brakes twice in the previous 2 months, at which time the mechanic bled the lines and added fluid. He stated that he had flown the airplane the day before with no problems. Subsequent to the accident, a seal in the brake master cylinder was found defective.

Factual narrative

On October 20, 2002, about 1120 eastern daylight time, a Piper PA-32-300, N56655, piloted by a private pilot, sustained substantial damage when it went off the right side of the runway and struck a part of the visual approach slope indicator (VASI) system. The airplane was landing on runway 36 (2,556 feet by 75 feet, asphalt), at the Canton-Plymouth Mettetal Airport (1D2), Plymouth, Michigan. when the accident occurred. The 14 CFR Part 91 personal flight was operating in visual meteorological conditions. The pilot and passenger were not injured. The flight departed Paul C. Miller - Sparta Airport (8D4), Sparta, Michigan, at 1030.

The pilot reported that upon landing on runway 36, the winds were 270 at 8 knots. He stated that upon touching down he realized he was moving a little fast; the airplane didn't settle and seemed to float. He applied braking to slow down but the right brake was not working. The pilot attempted to slow the airplane by using left braking and right rudder. The pilot reported that the aircraft then veered to the right (east side) and went off the runway. The pilot noted that he attempted to bring the airplane back onto the runway. The aircraft subsequently struck the VASI system with the left wing and the airplane caught fire. The pilot and his passenger safely exited the aircraft and the fire was put out by the pilot and airport staff.

The pilot made a flight the day prior to the accident and reported that the brakes were working fine. The pilot stated "Had I known the brake fluid was low again, and that I did not have complete brake function, I wouldn't have made the flight." He reported that he had maintenance performed on the brakes on August 8th and September 25th of 2003, at which time the mechanic bled the lines and added fluid.

The pilot reported that, subsequent to the accident, a seal within the brake master cylinder was found to be defective. He reported that this allowed the fluid level to be low and air to enter the brake lines.

Aircraft

Registration
N56655
Reported as
Piper PA-32-300
Category
Airplane
Serial number
32-7440012
Airframe hours
5,049.12
Engine
Lycoming IO-540KIA5, 300 horsepower, reciprocating
Damage
Substantial damage
Fire
On-Ground
Flight
Personal · Part 91
Operator
David D. Grear
Registered owner
David Dean Grear
Airworthiness certificate
Standard, Normal
Last inspection
Annual · January 2, 2003 · 137.32 hours before
Departed
8D4 · Sparta, MI
Destination
1D2 · Plymouth, MI
Flight plan
Unknown
Airport
1D2 · Canton - Plymouth - Mettetal, runway 36, 2,556 × 75 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
47
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Class 3, Valid Medical--w/ waivers/lim
Last flight review
April 13, 2002
Seat
Left
Flight hours
277 total · 156 in this make and model · 211 as pilot in command · 40 in the last 90 days · 13 in the last 30 days · 0 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
190° at 3 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
37 °F, dew point 36 °F
Altimeter
30.01 inHg
Observed at
DTW, 10 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.