CHI97LA306

NTSB accident investigation · Bell 47 · Pipestone, MN · September 30, 1997

Accident · Serious injuriesLimited investigationFinal report
Date
September 30, 1997, 14:45 local (19:45 UTC)
Place
Pipestone, MN
Injuries
1 serious
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N9005TBell 47
Weather
Visual (VMC) · Day
Status
Completed · report November 17, 1999
Report
Approved by Office Director
FAA report
19970930029419A
Case key
10713

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

the fracture of the pitch control rod assembly.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionManeuvering
Rotorcraft flight control,pitch change rod/link - fractured
Loss of control - in flightManeuvering
Rotorcraft flight control,pitch change rod/link - fracturedCause
In flight collision with terrain/waterManeuvering
Terrain condition - ground

Analysis

The pilot stated that while he was ferrying the helicopter to the next field he, 'heard a loud bang from behind.' He said that the cyclic control, 'jerked,' the helicopter began to vibrate, and the rotor RPM decreased. He increased the throttle, but the engine responded as if there was no load on the engine. He initiated autorotation, but was unable to regain control, and the aircraft impacted the terrain. Post accident investigation revealed that one of two pitch control rod assemblies had fractured between the clevis and turnbuckle. Examination of the fracture showed areas of fatigue striations and multiple crack initiation sites on the machined surface.

Factual narrative

On September 30, 1997, at 1445 central daylight time, a Bell 47, N9005T, registered to Aerial Blades, Inc., of Flandreau, South Dakota, piloted by a commercial pilot, impacted the terrain, while positioning the aircraft for an aerial application mission. The helicopter was substantially damaged. The pilot reported serious injuries. The local 14 CFR Part 137 flight was operating in visual meteorological conditions. No flight plan was on file. The flight originated from a farm field in Pipestone, Minnesota, exact time unknown.

The pilot stated, in an interview with the Federal Aviation Administration, that while he was ferrying the helicopter to the next field he, "heard a loud bang from behind." The pilot stated that the cyclic control, "jerked," helicopter began to vibrate, and rotor RPM decreased. The pilot stated that he increased the throttle, but the engine responded as if there was no load on the engine. The pilot initiated autorotation, but was unable to regain control, and the aircraft impacted the terrain.

Post accident investigation revealed that one of two pitch control rod assemblies had fractured between the clevis and turnbuckle. The Material Laboratory Division of the National Transportation Safety Board, Washington D.C., examined the fractured control rod assembly. Examination of the fracture showed areas of fatigue striations and multiple crack initiation sites on the machined surface. For additional information, see attached Material Laboratory Factual Report.

Aircraft

Registration
N9005T
Reported as
Bell 47
Category
Helicopter
Serial number
CCI-74-1
Engine
Lycoming VO-435, 260 horsepower, reciprocating
Damage
Substantial damage
Fire
On-Ground
Flight
Aerial application · Part 137
Registered owner
Aerial Blades, Inc.
Airworthiness certificate
Special, Restricted (Special)
Last inspection
Annual · April 29, 1997 · 367 hours before

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
29
Certificate
Commercial
Airplane ratings
Multi-engine land
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--w/ waivers/lim
Seat
Center
Flight hours
2,600 total · 30 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
260° at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
73 °F, dew point 37 °F
Altimeter
30.00 inHg
Observed at
PQN

Docket · 2

The files NTSB released with the investigation on April 19, 1999, on NTSB’s docket system: statements, records, photos and specialists’ reports. 1.3 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N9005T · 2

Matched to the same aircraft by N-number and date.