DCA89MA034

NTSB accident investigation · Boeing 737-300 · Oakland, CA · March 17, 1989

Accident · No injuriesMajor investigationFinal report
Date
March 17, 1989, 12:00 local (20:00 UTC)
Place
Oakland, CA
Injuries
69 uninjured
Damage
Substantial damage
Phase of flight
Standing
Aircraft
N12318Boeing 737-300
Weather
Visual (VMC) · Day
Status
Completed · report June 26, 1992
Report
Approved by Office Director
NTSB office
Major Investigations Division
Case key
15917

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Ignition of puddled fuel from a blocked combustor drain line, and a slow start during which fuel was misted and blown out the tail pipe. An existing tailwind at the gate allowed the fuel to wet the tail surfaces and be ignited during the APU start. The operator confirmed using rtv material in the APU buildup process at their facility.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

FireStanding - starting engine(s)
Auxiliary power unit - blocked(partial)Cause
Maintenance,overhaul - inadequateCompany maintenance personnelCause
Auxiliary power unit - fire

Analysis

The crew was not aware an APU fire had occurred at the gate prior to starting the main engines. After departure the airplane experienced severe vibrations; an emergency was declared, and the flight landed without incident. About 1/2 of the underside of the elevator & trim tab were severely fire damaged. The tail cone was charred & blistered over a 3 ft by 3 ft area. Four ground service personnel handled the aircraft during pushback. The APU combustor cap drain line was found clogged with several pieces of room temperature vulcanizing (rtv) material (potting compound) used in the APU buildup process. The APU manufacturer's overhaul manual cautions operators to use rtv sparingly, and to remove any excess prior to installing exhaust pipe shims to prevent plugged fuel drain fittings and torching starts. In addition, the atomizer assembly showed streaking in the primary orifices, and examination of the oil pump revealed slow sequencing (ignition and fuel initiation).

Aircraft

Registration
N12318
Reported as
Boeing 737-300
Category
Airplane
Serial number
318
Airframe hours
10,633
Engine
GE CFM-56-3, turbo fan
Damage
Substantial damage
Fire
On-Ground
Flight
Part 121
Registered owner
Continental Airlines Inc.
Airworthiness certificate
Standard, Transport
Destination
DEN · Denver, CO
Flight plan
IFR
Airport
OAK · Oakland Intl

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
42
Certificate
Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Left

Weather

Conditions
Visual (VMC) · Day
Wind
160° at 7 knots
Visibility
20 statute miles
Lowest ceiling
20,000 ft broken
Temperature
57 °F, dew point 43 °F
Observed at
OAK, 5 nm away

Other investigations on N12318 · 1

Matched to the same aircraft by N-number and date.