DCA96MA079

NTSB accident investigation · McDonnell Douglas DC-10-10CF · Newburgh, NY · September 5, 1996

Accident · Minor injuriesClass 1 · MajorFinal report
Date
September 5, 1996, 05:54 local (09:54 UTC)
Place
Newburgh, NY
Injuries
2 minor, 3 uninjured
Damage
Destroyed
Phase of flight
Enroute
Aircraft
N68055McDonnell Douglas DC-10-10CF
Weather
Instrument (IMC) · Dawn
Status
Completed · report December 8, 1998
Report
Board-adopted at Board Meeting
Investigation class
Class 1
NTSB office
Major Investigations Division
Safety recommendations
Yes
FAA report
19960905047369A
Case key
11012

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The NTSB’s determination of the probable cause, and any contributing factors.

an in-flight cargo fire of undetermined origin. (NTSB Report AAR-98/03)

Analysis

The airplane was at FL 330 when the flightcrew determined that there was smoke in the cabin cargo compartment. An emergency was declared and the flight diverted to Newburgh/Stewart International Airport and landed. The airplane was destroyed by fire after landing. The fire had burned for about 4 hours after after smoke was first detected. Investigation revealed that the deepest and most severe heat and fire damage occurred in and around container 6R, which contained a DNA synthesizer containing flammable liquids. More of 6R's structure was consumed than of any other container, and it was the only container that exhibited severe floor damage. Further, 6R was the only container to exhibit heat damage on its bottom surface, and the area below container 6R showed the most extensive evidence of scorching of the composite flooring material. However, there was insufficient reliable evidence to reach a conclusion as to where the fire originated. The presence of flammable chemicals in the DNA synthesizer was wholly unintended and unknown to the preparer of the package and shipper. The captain did not adequately manage his crew resourses when he failed to call for checklists or to monitor and facilitate the accomplishment of required checklist items. The Department of Transportation hazardous materials regulations do not adequately address the need for hazardous materials information on file at a carrier to be quickly retrievable in a format useful to emergency responders.

Factual narrative

On September 5, 1996, about 0555 edt, Federal Express flight 1406, N68055, made an emergency landing at Newburgh/Stewart International Airport, Newburgh, New York, following a warning of smoke in the cabin. The intended flight was from Memphis, Tennessee, to Boston, Massachusetts. En route, at flight level 330, cockpit warning lights for cargo compartment smoke detectors activated. The Captain declared an emergency, and requested clearance to land at the nearest suitable airport. Stewart airport fire and rescue units were alerted and were standing by when the airplane landed successfully on runway 27. After the airplane was brought to a stop on a high speed taxiway, the 3 flightcrew members and 2 jumpseat crew evacuated using the forward emergency exits and cockpit emergency ropes. The Captain received rope burns to his hands while sliding down his emergency rope. No other injuries were reported. Smoke initially came from the emergency exits and approximately 1 hour after landing a fire broke through the fuselage above the cabin

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

FireCruise
Cargo/baggage - smokeCause
Cargo/baggage - fireCause
Cargo/baggage - undeterminedCause
Supervision - inadequatePilot in command
Hazardous material
Information insufficientOther government personnel
Forced landingEmergency landing

Aircraft

Registration
N68055
Reported as
McDonnell Douglas DC-10-10CF
Category
Airplane
Serial number
47809
Airframe hours
38,271
Engine
GE CF6-6D, 41,000 lbs thrust, turbo jet
Damage
Destroyed
Fire
On-Ground
Flight
Part 121
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · September 5, 1996
Departed
Memphis, TN
Destination
BOS · Boston, MA
Flight plan
IFR
Airport
SWF · Newburgh/Stewart Intl, runway 27, 11,818 × 150 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 3

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
47
Injuries
Minor
Certificates
Commercial, Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Seat
Left
Toxicology
Performed
Flight hours
12,344 total · 2,504 in this make and model
Role
Co-pilot
Age
41
Injuries
None
Certificates
Flight engineer, Commercial, Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane, Helicopter
Medical
Class 1, With waivers/limitations
Seat
Right
Toxicology
Performed
Flight hours
140 in the last 90 days · 65 in the last 30 days
Role
Flight engineer
Age
45
Injuries
Minor
Certificates
Airline transport, Commercial, Flight engineer
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, With waivers/limitations
Seat
Rear
Toxicology
Performed
Flight hours
178 in the last 90 days · 62 in the last 30 days

Weather

Conditions
Instrument (IMC) · Dawn
Wind
280° at 4 knots
Visibility
2 statute miles
Lowest ceiling
3,000 ft broken
Temperature
64 °F, dew point 63 °F
Altimeter
30.00 inHg
Observed at
SWF

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.