DFW06LA141

NTSB accident investigation · Robinson R44 · Payne Springs, TX · May 28, 2006

Accident · Serious injuriesLimited investigationFinal report
Date
May 28, 2006, 10:15 local (15:15 UTC)
Place
Payne Springs, TX
Injuries
2 serious, 1 minor
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N42KJRobinson R44
Weather
Visual (VMC) · Day
Status
Completed · report October 3, 2006
Report
Approved by Office Director
Parties
NTSB, FAA, FSDO, Lycoming Aircraft Engines
FAA report
20060528010849A
Case key
63767

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The loss of engine power for undetermined reasons.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine powerManeuvering
Reason for occurrence undeterminedCause
Forced landingDescent - emergency
In flight collision with terrain/waterEmergency descent/landing
Terrain condition - water

Analysis

A 1,350-hour private helicopter pilot verified that the helicopter's fuel tanks were full, free of contamination, and the engine oil level was "normal" prior to departure. The pilot and 2 passengers then departed for a private residence located near a lake; no abnormalities were noted during departure or en route to the residence. The pilot reported, "that within a few miles of his destination, he reduced power to 21 inches and gradually descended to 900 feet mean sea level (msl)". Without any indication of a problem, the engine lost power. The pilot lowered collective just as the low-rotor warning light illuminated and horn sounded. The pilot flared about 50 feet above the water; however, the helicopter impacted the surface of the water with "significant force". The helicopter was retrieved from the lake and a visual inspection of the engine failed to note any pre-impact abnormalities. An external power source was connected to the helicopter, and the "manual override" was used to disengage the engine and rotor/transmission. The engine was then turned by hand; thumb compression was obtained on all cylinders and engine continuity was established through the engine. Additionally, the carburetor heat control was found in the "automatic" position. A review of the Carburetor Icing chart reveals that the temperature/dew point spread, puts the flight in the "Serious icing - descent power" operating realm. A check of the Fixed Base Operator (FBO) fuel records revealed that on 27 May, 2006, the helicopter was filled with 38.5 gallons of 100LL aviation fuel. On 29 June, 2006, under the supervision of an NTSB representative, an additional examination of the engine was conducted at the factory. Both the ignition and fuel systems were checked. The engine was removed from the airframe, placed in an engine test cell and prepared for an engine run. The engine was run at various power settings for 20 minutes. A reason for the reported loss of engine power could not be determined.

Factual narrative

On May 28, 2006, approximately 1015 central daylight time, a single-engine Robinson R44 helicopter, N42KJ, was substantially damaged following a reported loss of power and collision with the water at the Cedar Creek Lake near Payne Springs, Texas. The commercial pilot and one passenger sustained serious injuries and one passenger received minor injuries. The helicopter was registered to KJ Helicopter Services, Inc., of Irving, Texas, and was being operated by a private individual. The helicopter departed from the Garland/DFW Heloplex (T57), near Garland, Texas, about 0949. Day visual meteorological conditions prevailed and no flight plan was filed for personal flight conducted under 14 Code of Federal Regulations Part 91.

Prior to departure, the 1,350-hour private helicopter pilot conducted an aircraft preflight; the fuel tanks were full, free of contamination, and the engine oil level was "normal". The pilot and 2 passengers then departed for a private residence located near Cedar Creek Lake; no abnormities were noted during departure or en route to the residence. The pilot reported "that within a few miles of his destination, he reduced the engine power to 21 inches and gradually descended to 900 feet mean sea level (msl)." The pilot added "without any indication of a problem, the engine failed." The pilot added that he lowered collective just as the low-rotor warning light illuminated and the horn sounded. The pilot added that he flared about 50 feet above the water; however, the helicopter impacted the surface of the water with "significant force."

The helicopter was a Robinson model R44, Raven I, and was powered by a Lycoming carbureted reciprocating engine. The helicopter was equipped with an "automatic" carburetor heat control for the prevention of carburetor ice at various power settings. The carburetor heat control can be overridden, or "locked-out" by the pilot.

The helicopter was retrieved from the lake and transported back to T57 and placed in a secured hangar. Representatives from the Federal Aviation Administration, Lycoming engines and the NTSB Investigator-in- Charge (IIC) conducted a preliminary examination of the helicopter. The helicopter's fuselage had sustained substantial damage due to the collision with the water; additionally, the tail boom had separated from the fuselage. The tail rotor drive shaft had also separated from the transmission. The tail rotor drive shaft was separated in two, with no twisting motion at the break. The shaft was absent of rotational paint scuffs or scoring. A visual inspection of the engine failed to note any pre-impact abnormalities. An external power source was connected to the helicopter, and the "manual override" was used to disengage the engine and rotor/transmission. The engine was then turned by hand; thumb compression was obtained on all cylinders and engine continuity was established through the engine. Additionally, the carburetor heat control was found in the "automatic" position.

A review of the Fixed Base Operator (FBO) fuel records revealed that on 27 May, 2006, the helicopter was filled with 38.5 gallons of 100LL aviation fuel.

At 0953, the automated weather observing system at TYR, located approximately 20 miles north of the accident site, reported wind from 170 degrees at 16 knots, 10 statute miles visibility, scattered clouds at 2,500 and broken clouds at 3,400 and 4,100 feet, temperature 84 degrees Fahrenheit, dew point 70 degrees Fahrenheit, and an altimeter setting of 29.91 inches of Mercury.

A review of the Carburetor Icing chart reveals that the temperature/dew point spread, puts the flight in the "Serious icing - descent power" operating realm.

On 29 June, 2006, under the supervision of a representative of the NTSB, an additional examination was conducted at the Robinson Helicopter factory. Both the ignition and fuel systems were checked. The engine was removed from the airframe, placed in an engine test cell and prepared for an engine run. The engine ran at various power settings for 20 minutes. No mechanical anomalies or maintenance deficiencies were found with the engine. A reason for the reported loss of engine power could not be determined.

Aircraft

Registration
N42KJ
Reported as
Robinson R44
Category
Helicopter
Serial number
1452
Airframe hours
145
Engine
Lycoming O-540-F1, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Last inspection
Annual · February 1, 2006
Departed
T57 · Garland, TX
Destination
Payne Springs, TX

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
51
Injuries
Serious
Certificates
Commercial, Private
Airplane ratings
Multi-engine land
Instrument ratings
Airplane
Medical
Class 2, Without waivers/limitations
Last flight review
April 1, 2006
Seat
Right
Flight hours
1,350 total · 151 in this make and model · 1,214 as pilot in command · 35 in the last 90 days · 12 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
170° at 16 knots
Visibility
10 statute miles
Lowest ceiling
3,400 ft broken
Temperature
84 °F, dew point 70 °F
Altimeter
29.90 inHg
Observed at
TRL, 18 nm away

Docket · 17

The files NTSB released with the investigation on July 13, 2006, on NTSB’s docket system: statements, records, photos and specialists’ reports. 1.1 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.