DFW08IA087

NTSB incident investigation · Boeing 737-524 · Houston, TX · March 27, 2008

Incident · No injuriesIncident investigationFinal report
Date
March 27, 2008, 18:08 local (23:08 UTC)
Place
Houston, TX
Injuries
118 uninjured
Damage
Minor damage
Phase of flight
Landing
Aircraft
N23661Boeing 737-524
Defining event
Landing-landing roll: Sys/Comp malf/fail (non-power)
Weather
Visual (VMC) · Dusk
Status
Completed · report April 22, 2010
Report
Approved by Office Director
Parties
FAA Flight Standards District Office
Case key
67728

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

On this page

Probable cause

The flight crew's improper landing technique for an inoperative anti-skid system resulting in locked brakes and four blown main landing gear tires.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The flight crew departed for the destination airport knowing that the anti-skid system was inoperative. While in flight the flight crew briefed the operational procedures for landing with an inpoerative anti-skid system, including manual deployment of the speed brakes and thrust reversers before using minimal braking during the landing to avoid tire blowout. During the landing the flight crew encountered four blown main landing gear tires, resulting in minor damage to the airplane. An examination of the wheels, tires, and brakes revealed no anomalies. Further examination of the airplane and its systems revealed no anomalies aside from the inoperative anti-skid system. The flight data recorder data depicted no deployment of the speed brakes, no use of the thrust reversers, and an increase in brake pressure at the same time weight was transferred to the nose gear, consistent with brake application upon landing.

Factual narrative

On March 27, 2008, at 1808 central daylight time, N23661, a Boeing 737-524 airplane, operated by Continental Airlines, sustained minor damage during the landing at George Bush Intercontinental Airport (KIAH), Houston, Texas. Visual meteorological conditions prevailed at the time of the incident. The scheduled domestic passenger flight was being operated under the provisions of Title 14 Code of Federal Regulations Part 121, on an instrument flight rules flight plan. The captain, first officer, three cabin crew, and 113 passengers were not injured. The cross-country flight departed from Will Rogers International Airport (KOKC), Oklahoma City, Oklahoma, at 1656.

According to the Pilot/Operator Aircraft Accident/Incident Report form submitted by Continental Airlines, the flight had departed KOKC with the knowledge that the anti-skid system was inoperative. The anti-skid system had been placarded inoperative and was included for flight permissions on the minimum equipment list (MEL). Prior to the flight and several times during the flight, the captain and first officer discussed the procedures to be utilized while operating the airplane with the anti-skid system inoperative. These procedures included utilizing minimal braking to avoid damaging a tire.

Prior to landing, the fight crew compensated their landing speed due to wind information reported and ensured that the auto brake system was off, as required by the checklist for an inoperative anti-skid system. Upon touchdown, the captain stated that he almost immediately felt a shudder. The captain suspected that they had a flat tire and took control of the airplane. The captain reported that he did not apply brakes during the event, as the airplane was slowing rapidly. He reported that he maintained runway centerline by utilizing the tiller. The airplane came to a stop towards the end of the runway and the flight crew and passengers disembarked from the airplane utilizing air stairs.

According to a Federal Aviation Administration (FAA) inspector who responded to the scene, the airplane touched down in the touchdown zone of runway 26R, and came to rest on the runway approximately 2,000 feet from the departure end of the runway. A small fire was noted on the right main gear and the Houston Aircraft Rescue Fire Fighting (ARFF) responded and extinguished the fire. An examination of the airplane revealed that all four main landing gear tires had blown. The landing gear wheels, brakes, and tires were secured for further examination.

The wheels, tires, and brakes were examined at Honeywell’s facility in Houston, Texas, on April 3, 2008. Each wheel and tire assembly was disassembled and examined. Wheel assembly three and four exhibited damage from extended contact with the runway. Tires one and two were "severely blown out throughout the entire circumference of the tire" with little tread area remaining. Tires three and four exhibited a flat spot where initial contact was made with the runway surface. An examination of the four brake assemblies revealed no anomalies aside from damage created by contact with the runway.

According to the 737 Flight Crew Operations Manual, when operating with the anti-skid inoperative, the locked wheel protection is not available during the landing. The checklist guides the crew to turn the auto brake select switch off, not to arm the speed brakes, and not to apply brakes until the nose wheels are on the ground the speed brakes are extended. The quick readiness handbook (QRH) further details that the speed brakes are to be deployed manually immediately upon landing and to brake with caution.

The airplane was equipped with an L-3 Communications Fairchild Model FA2100 Flight Data Recorder (FDR). The FDR unit was removed from the airplane and sent to the National Transportation Safety Board Vehicle Recorders Laboratory in Washington, DC, for data extraction. Data from the accident flight was extracted and one minute and 40 seconds of data from the landing event was plotted. Parameters included in the plot were the left and right brake pressure, and the nose gear weight on wheels sensor. According to the data extracted, there was an increase in left and right brake pressure, to a level of 3,000 pounds per square inch (the upper limit of the pressure range) at the same time the nose gear weight on wheels sensor was activated. The pressure decreased to 1,200 pounds per square inch, and then to zero pounds per square inch several seconds later. This pressure increase and decrease is consistent with the application of brakes upon landing. Additional study of the FDR data revealed that the speed brakes were not extended and the thrust reversers were not used for this landing.

Aircraft

Registration
N23661
Reported as
Boeing 737-524
Category
Airplane
Serial number
28922
Airframe hours
25,824
Engines
General Electric CFM56-3B1, 22,100 lbs thrust, turbo fanGeneral Electric CFM56-3B1, 22,100 lbs thrust, turbo fan
Damage
Minor damage
Flight
Part 121
Operator
Continental Airlines Inc, doing business as Continental Airlines
Registered owner
Continental Airlines Inc
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · March 21, 2008
Departed
OKC · Oklahoma City, OK
Destination
IAH · Houston, TX
Flight plan
IFR
Airport
KIAH · George Bush Intercontinental, runway 26R, 9,000 × 150 ft, concrete

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
50
Injuries
None
Certificates
Airline transport, Flight engineer
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, With waivers/limitations
Last flight review
February 3, 2008
Seat
Left
Flight hours
14,016 total · 6,801 in this make and model · 3,340 as pilot in command · 195 in the last 90 days · 86 in the last 30 days · 3 in the last 24 hours
Role
Co-pilot
Age
43
Injuries
None
Certificates
Airline transport, Flight instructor
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Without waivers/limitations
Last flight review
October 21, 2007
Seat
Right
Flight hours
5,160 total · 1,133 in this make and model · 2,723 as pilot in command · 227 in the last 90 days · 98 in the last 30 days · 3 in the last 24 hours

Weather

Conditions
Visual (VMC) · Dusk
Wind
170° at 16 knots, gusting 21
Visibility
10 statute miles
Lowest ceiling
None
Temperature
79 °F, dew point 57 °F
Altimeter
29.84 inHg
Observed at
IAH

Docket · 8

The files NTSB released with the investigation on February 10, 2010, on NTSB’s docket system: statements, records, photos and specialists’ reports. 5.3 MB in all.