ERA11CA047

NTSB accident investigation · Cessna 177RG · Bedford, KY · October 28, 2010

Accident · No injuriesData collectionFinal report
Date
October 28, 2010, 10:45 local (14:45 UTC)
Place
Bedford, KY
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N33224Cessna 177RG
Defining event
Enroute-cruise: Loss of engine power (total)
Weather
Visual (VMC) · Day
Status
Completed · report March 16, 2011
Report
Approved by Office Director
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20101028049239A
Case key
77735

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The mechanic's failure to properly secure a fuel line when it was reinstalled during an engine inspection.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fuel system: fuel distributionAircraft › Aircraft systems · Incorrect service/maintenanceCessna 177RG: 2 casesAll aircraft: 141 casesProbable cause
Maintenance: scheduled/routine maintenancePersonnel issues › Task performance · Maintenance personnelCessna 177RG: 2 casesAll aircraft: 320 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot stated that he filled the airplane's fuel tanks with full fuel prior to departing on the cross-country flight. Approximately 30 minutes into the flight, at an altitude of 3,000 feet above ground level, the engine suddenly stopped producing power. The pilot checked the fuel mixture and fuel selector settings and attempted to restore engine power but was unsuccessful. He maneuvered the airplane for a forced landing in a field and landed with the gear in the retracted position, resulting in substantial damage to the airplane's fuselage. Postaccident examination of the engine compartment by a Federal Aviation Administration (FAA) inspector revealed that the flexible fuel hose that connects to the inlet fitting of the servo fuel injector was separated from the inlet fitting. No damage to any portion of the fitting or to the B-nut, or to the threads of the fitting or B-nut was noted, and there was no evidence of torque seal putty on the B-nut. There was no provision for safety wire to secure the B-nut. The most recent annual inspection was performed approximately 7 flight hours since the inspection. The mechanic who performed the annual inspection stated to an FAA inspector that he did remove the separated line during the inspection to gain access to the fuel inlet screen. He further stated that about the time of the inspection he incorporated a process of applying purple colored torque seal putty on components that he disassembled or removed.

Factual narrative

The pilot stated that he topped off the airplane's fuel tanks prior to departing on the cross country flight. Approximately 30 minutes into the flight, at an altitude of 3,000 feet, the engine suddenly "stopped producing power." The pilot checked the fuel mixture and fuel selector settings and attempted to restore engine power, but was unsuccessful. He maneuvered the airplane for a forced landing in a field and landed gear-up, resulting in substantial damage to the airplane's fuselage. Post-accident examination of the engine compartment by a Federal Aviation Administration inspector revealed that the flexible fuel hose that connects to the inlet fitting of the servo fuel injector was separated from the inlet fitting. No damage to any portion of the fitting or to the B-nut, or to the threads of the fitting or B-nut was noted, and there was no evidence of torque seal putty on the B-nut. There was no provision for safety wire to secure the B-nut. The most recent annual inspection was performed on June 14, 2010, and the airplane had been operated approximately 7 hours since the inspection. The mechanic who performed the annual inspection stated to an FAA inspector that he did remove the separated line during the inspection to gain access to the fuel inlet screen. He further stated that about the time of the inspection, he incorporated a process of applying purple colored torque seal putty on components that he disassembled or removed.

Aircraft

Registration
N33224
Reported as
Cessna 177RG
Category
Airplane
Serial number
177RG0928
Airframe hours
7,216
Engine
Lycoming IO-360-A1B6D, 200 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Panama City Beach Flying Club LLC
Registered owner
Panama City Beach Flying Club LLC
Airworthiness certificate
Standard, Normal
Last inspection
Annual · June 14, 2010 · 7 hours before
Departed
RID · Richmond, IN
Destination
SYI · Shelbyville, TN

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
51
Injuries
None
Certificates
Flight instructor, Commercial, Airline transport
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 2, Without waivers/limitations
Last flight review
January 20, 2010
Seat
Left
Flight hours
9,000 total · 31 in this make and model · 9,000 as pilot in command · 72 in the last 90 days · 40 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
310° at 13 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
54 °F, dew point 30 °F
Altimeter
30.17 inHg
Observed at
LOU, 26 nm away

Docket · 5

The files NTSB released with the investigation on December 3, 2010, on NTSB’s docket system: statements, records, photos and specialists’ reports. 697 KB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.