ERA11CA375

NTSB accident investigation · Temco GC-1B · Sparta, TN · July 2, 2011

Accident · No injuriesData collectionFinal report
Date
July 2, 2011, 10:10 local (15:10 UTC)
Place
Sparta, TN
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Takeoff
Aircraft
N106STemco GC-1B
Defining event
Takeoff: Flight control sys malf/fail
Weather
Visual (VMC) · Day
Status
Completed · report October 17, 2011
Report
Approved by Office Director
NTSB office
Eastern Region Aviation
Parties
FAA Nashville FSDO
FAA report
20110702011509A
Case key
80958

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The improper installation of the right rudder control cable by maintenance personnel, which resulted in the pilot's inability to maintain directional control during takeoff.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Flight control system: rudder control systemAircraft › Aircraft systems · Incorrect service/maintenanceTemco GC-1B: 1 caseAll aircraft: 93 casesProbable cause
Performance/control parameters: directional controlAircraft › Aircraft oper/perf/capability · Attain/maintain not possibleTemco GC-1B: 2 casesAll aircraft: 3,958 casesProbable cause
Maintenance: installationPersonnel issues › Task performance · Maintenance personnelTemco GC-1B: 1 caseAll aircraft: 371 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot reported that, during the takeoff roll, he was unable to correct an uncommanded left yaw with control inputs, so he elected to abort the takeoff. During rollout, the airplane departed the left side of the runway and the landing gear collapsed, which resulted in substantial damage to the right wing spar. A postaccident examination revealed that a "nicopress" fitting on the left rudder cable had failed and disconnected from its bell-crank. The cable fitting had been pressed with an improper tool or technique at installation. The airplane's entire flight control system had been refitted and re-rigged approximately 9 years prior to the accident.

Factual narrative

During the takeoff roll, an uncommanded left yaw could not be corrected with control inputs, so the pilot elected to abort the takeoff. During rollout, the airplane departed the left side of the runway, and the landing gear collapsed, which resulted in substantial damage to the left wing spar. Examination by a Federal Aviation Administration inspector revealed that a "nicopress" fitting on the right rudder cable had failed, and disconnected from its bell-crank. According to the Inspector, the cable fitting had been pressed with an improper tool or technique at installation. The airplane's entire flight control system was refitted and re-rigged approximately 9 years prior to the accident.

Aircraft

Registration
N106S
Reported as
Temco GC-1B
Category
Airplane
Serial number
2221
Airframe hours
1,800
Engine
Cont Motor C145 SERIES, 145 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Last inspection
Annual · June 3, 2011
Departed
SRB · Sparta, TN
Destination
SRB · Sparta, TN
Airport
SRB · Upper Cumberland Regional, runway 22, 6,005 × 100 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
41
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 3, Without waivers/limitations
Seat
Left
Flight hours
1,047 total · 361 in this make and model · 1,027 as pilot in command · 25 in the last 90 days · 5 in the last 30 days · 0 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
360° at 3 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 66 °F
Altimeter
30.15 inHg
Observed at
KCSV, 23 nm away

Docket · 7

The files NTSB released with the investigation on August 19, 2011, on NTSB’s docket system: statements, records, photos and specialists’ reports. 3.0 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N106S · 1

Matched to the same aircraft by N-number and date.